R0015358 Conveyor chassis : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
 
(3 révisions intermédiaires par le même utilisateur non affichées)
Ligne 64 : Ligne 64 :
 
Please see picture for clarification of orientation</translate>
 
Please see picture for clarification of orientation</translate>
 
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{{Tuto Step
 
{{Tuto Step
Ligne 93 : Ligne 93 :
  
  
−
Ensure maytec fittings are orientated correctly
 
  
 
Ensure spring clip is fitted to D nut
 
Ensure spring clip is fitted to D nut
Ligne 113 : Ligne 112 :
 
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}}

Version actuelle datée du 8 janvier 2025 à 17:20

Assembly details for conveyor frame

Auteur avatarGareth Green | Dernière modification 8/01/2025 par Gareth Green en cours de rédaction

Difficulté
Moyen
Durée
4 heure(s)

Assembly details for conveyor frame

Difficulté
Moyen
Durée
4 heure(s)

Introduction

Tools Required


standard hex key set

Standard spanner set

Standard HSS drill set

Standard tap set

Utility knife


Parts Required


B0000441 Conveyor 3580mm x 300mm x 1

B0001013 Conveyor Motor SEW - WA 10 x 1

B0001177 Pair conveyor side cheeks and bearings slave x 2

M0000133 Conveyor Belt XL-AS 7350 x 300 B x 1

P0000200 Elbow Adaptor 6mm - M5 x 3



Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png



Étape 2 - Handing

Conveyor can be built in 2 formats


L-R


R-L


Please see picture for clarification of orientation


Étape 3 - Drill blower points on rollers

indicated 3 roller housings will require blower holes adding


Mark Blowers as shown .

Drill through with 2.5mm drill

Then drill half way from outside face with 4.2mm drill

Then tap outside face shown M5

R0015358 Conveyor chassis Screenshot 2023-11-16 141728.png
R0015358 Conveyor chassis Screenshot 2023-11-16 141738.png
R0015358 Conveyor chassis Screenshot 2023-11-16 141743.png
R0015358 Conveyor chassis Screenshot 2023-11-16 141806.png

Étape 4 - Assemble mounts

Assemble 4 off mounts


Ensure spring clip is fitted to D nut


R0015358 Conveyor chassis Screenshot 2023-10-31 124234.png
R0015358 Conveyor chassis Screenshot 2023-11-16 142104.png
R0015358 Conveyor chassis Screenshot 2024-06-05 094137.png
R0015358 Conveyor chassis Screenshot 2024-06-05 094144.png

Étape 5 - insert M4 plate nuts

insert 8 off supplied m4 plate nuts into correct face of long frame sections


4 off per side

R0015358 Conveyor chassis Screenshot 2023-11-16 142233.png


Étape 6 - Assemble main frame

...Ensure maytec barrel fittings are positioned on inside face

Assemble main maytec frame


Ensure all sections are set in a parallel position

Please capture pictures for this please

Étape 7 - Finalise all fasteners

Ensure all fasteners are finalised on frame

R0000711 Rotary Base Assembly quality-assurance-testing.png



Étape 8 - Fit Slave roller (non driven)

Fit slave roller assembly as shown

Ensure spacer washers are fitted


Ensure blower points are orientated correctly to suit belt rotation direction


R0015358 Conveyor chassis Screenshot 2023-10-31 124815.png


Étape 9 - Fit drive roller

Fit drive roller assembly as shown


Ensure spacer washers are fitted


Ensure blower point is orientated correctly to suit belt rotation direction

Should be at bottom of frame on opposite side of drive motor


R0015358 Conveyor chassis Screenshot 2023-10-31 125023.png
R0015358 Conveyor chassis Screenshot 2024-06-05 095628.png


Étape 10 - Attach adhesive tape

Fit supplied adhesive tape to top face of frame at shown points


Photos required in correct sequence please

R0015358 Conveyor chassis Screenshot 2023-10-31 125153.png
R0015358 Conveyor chassis Screenshot 2024-06-05 095710.png
R0015358 Conveyor chassis Screenshot 2024-06-05 095714.png


Étape 11 - Quality Check

Check issued stainless plates 2 off have been countersunk correctly


M4 countersunk should sit flush, not above top of stainless sheet

R0008013 Clacker assembly quality.png



Étape 12 - Fit stainless top plates

Use stainless plates as a guide to align M4 plate nuts before removing adhesive tape backing


...Ensure stainless plates are aligned correctly. They should be parallel to maytec main frame


Once aligned , remove adhesive tape backing and secure stainless plates into position


Fit 8 off supplied m4 countersunk hex sockets to finalise stainless plate fitting


R0015358 Conveyor chassis Screenshot 2023-10-31 125404.png



Étape 13 - Fit belt

Fit belt to assembly


Photos required in correct sequence please

R0015358 Conveyor chassis Screenshot 2023-10-31 133247.png



Étape 14 - Fit mid rollers

Fit mid rollers

R0015358 Conveyor chassis Screenshot 2023-10-31 133333.png
R0015358 Conveyor chassis Screenshot 2024-06-05 095830.png


Étape 15 - Tension drive roller

Set lower roller tension (motor end)


Measure and set gap to 15mm either side


R0015358 Conveyor chassis Screenshot 2025-01-08 161938.png



Étape 16 - Tension slave roller

Tension drive roller to 22mm gap at both sides of roller


Ensure both sides are set to the same measurement


R0015358 Conveyor chassis Screenshot 2025-01-08 161925.png


Étape 17 - Check all fasteners

Quality check all fasteners


ensure all fasteners have adhesive applied, are correctly tensioned and are pen marked to indicate finalised

R0000711 Rotary Base Assembly quality-assurance-testing.png



Étape 18 - Fit drive motor and flange

Fit drive flange to bearing cheek ensuring correct orientation to allow correct fitment of motor


Fit motor to bearing flange, do not apply final tension or adhesive to locating grubscrew as motor will need to be removed later on

It is important to test fit at this stage to identify correct fitment


R0015358 Conveyor chassis Screenshot 2023-10-31 133901.png
R0015358 Conveyor chassis Screenshot 2024-06-05 100021.png
R0015358 Conveyor chassis Screenshot 2024-06-05 100028.png
R0015358 Conveyor chassis Screenshot 2024-06-05 100059.png
R0015358 Conveyor chassis Screenshot 2024-06-05 100108.png

Étape 19 - Fit blower fittings

Fit 3 off blower fittings to mounting points on bearing cheeks

R0015358 Conveyor chassis Screenshot 2023-10-31 134014.png
R0015358 Conveyor chassis Screenshot 2024-06-05 100142.png


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