R0015314 Fit Z Axis Drive components : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Page créée avec « {{Tuto Details |Main_Picture=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_093149.png |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"image","... »)
 
 
(3 révisions intermédiaires par le même utilisateur non affichées)
Ligne 57 : Ligne 57 :
  
 
R0000963E Bench Assemble Z axis Components x 1
 
R0000963E Bench Assemble Z axis Components x 1
 +
 +
M0001265 blanking bung 17mm x 1
  
 
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Ligne 106 : Ligne 108 :
 
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{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate>Fix Z axis sleeve to leadscrew</translate>
+
|Step_Title=<translate>Fix Z axis leadscrews to sleeve</translate>
 
|Step_Content=<translate>Align dimples and fix with M8 x 12 kcp grubscrews  
 
|Step_Content=<translate>Align dimples and fix with M8 x 12 kcp grubscrews  
  
Ligne 151 : Ligne 153 :
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate>Attach chain tensions</translate>
+
|Step_Title=<translate>Attach chain tensioners</translate>
 
|Step_Content=<translate>Attach chain tensioners  to top bar  
 
|Step_Content=<translate>Attach chain tensioners  to top bar  
  
Ligne 222 : Ligne 224 :
  
  
−
Wind by hand to top travel by rotating leadscrew</translate>
+
Wind by hand to top travel by rotating leadscrew, then again to bottom
 +
 
 +
Movement should be smooth and consistent with no tight spots</translate>
 +
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate>Fit front leadscrew</translate>
+
|Step_Title=<translate>Fit servo mount block</translate>
−
|Step_Content=<translate>Slide onto leadscrew nut Z nut housing
+
|Step_Content=<translate>Fit servo mount block to driven side
  
  
−
Insert into frame leadscrew
+
Ensure access hole is facing rear
  
  
−
Fit z nut housing to tie beam</translate>
+
Dry fit fasteners, apply light tension</translate>
−
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_103032.png
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|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102436.png
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|Step_Picture_01=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102520.png
 
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate>Fit rear leadscrew</translate>
+
|Step_Title=<translate>Attach servo motor</translate>
−
|Step_Content=<translate>Slide onto leadscrew nut Z nut housing
+
|Step_Content=<translate>Attach servo motor
  
−
Insert into frame leadscrew
 
−
 
−
Fit z nut housing to tie beam</translate>
 
−
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_103037.png
 
−
|Step_Picture_01=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102600.png
 
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Fix Z axis sleeve to leadscrew</translate>
 
−
|Step_Content=<translate>Align dimples and fix with M8 x 12 kcp grubscrews
 
  
 +
Ensure motor is orientated correctly , and servo plug is facing the correct way
  
−
Repeat other side</translate>
+
Trial fit motor, ensure motor fits into servo mount block easily. Adjust position of servo mount block if interference is evident
−
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102520.png
 
−
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":-416,"top":-913,"width":893,"height":729,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.94,"scaleY":1.94,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/8/81/R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102520.png","filters":[]}],"height":450.61224489795916,"width":600}
 
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Fit top bearings to leadscrews</translate>
 
−
|Step_Content=<translate>Fit 2 off bearings to top of each leadscrew. Use bearing and solvent if loose .
 
  
 +
Once fit is acceptable, finalise fasteners in servo mount block and final fix servo motor in position with bolts
  
−
Captivate with circlip</translate>
+
Add locking grubscrew  to keyway on motor</translate>
−
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102520.png
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|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_115819.png
−
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":-703,"top":-10,"width":893,"height":729,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":2.63,"scaleY":2.63,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/8/81/R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102520.png","filters":[]}],"height":450.82872928176795,"width":600}
 
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate>Fit double cylinder brackets</translate>
+
|Step_Title=<translate>Fit blanking plug to access hole</translate>
−
|Step_Content=<translate>Fit double cylinder mounts
+
|Step_Content=<translate>Fit M0001265 blanking plug to access hole once servo motor is fitted</translate>
−
 
+
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2024-12-18_135519.png
−
 
 
−
Ensure blocks are fitted flush</translate>
 
−
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102348.png
 
−
|Step_Picture_01=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102401.png
 
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate>Loose fit sprockets</translate>
+
|Step_Title=<translate>Check rotation of leadscrew</translate>
−
|Step_Content=<translate>Attach sprockets to leadscrews . Do not finalise fasteners</translate>
+
|Step_Content=<translate>Check rotation of leadscrew hasn't been compromised by fitting of servo motor</translate>
−
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094312.png
+
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate>Fit chain slide</translate>
+
|Step_Title=<translate>Fit support cylinders</translate>
−
|Step_Content=<translate>Fit chain slide to top bar</translate>
+
|Step_Content=<translate>Fit support cylinders</translate>
−
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094300.png
+
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_123950.png
 +
|Step_Picture_01=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_124000.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate>Attach z axis chain</translate>
+
|Step_Title=<translate>ecr raised for Z axis chain mounting block</translate>
−
|Step_Content=<translate>Attach Z axis chain around sprockets
+
|Step_Content=<translate>D0001271 requires drilling to suit energy chain mounting bracket
  
  
−
Ensure chain join clips are facing upwards</translate>
+
Also requires 45 degree cut off to clear v notching
−
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094235.png
 
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Attach chain tensions</translate>
 
−
|Step_Content=<translate>Attach chain tensioners  to top bar
 
  
  
−
Ensure mounting at highest point up (clearance in fixing holes )</translate>
+
2 off M5 tapped holes for energy chain mounting</translate>
−
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094204.png
+
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_135236.png
 +
|Step_Picture_01=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_135534.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate>Adjust sprocket height</translate>
+
|Step_Title=<translate>Fit energy chain mounting point</translate>
−
|Step_Content=<translate>Measure height of tensioner sprockets from top bar and set drive sprockets to same measurement
+
|Step_Content=<translate>Fit energy chain mounting point</translate>
−
 
+
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094333.png
−
 
 
−
Use verniers
 
−
 
 
−
 
 
−
Apply final tension to driven side (side with servo motor mounting point)
 
−
 
 
−
<br /></translate>
 
−
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_104152.png
 
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Tension chain</translate>
 
−
|Step_Content=<translate>Tension chain by using adjusting grubscrew on tensioners
 
−
 
 
−
 
 
−
Set chain tension to remove slack
 
−
 
 
−
 
 
−
Sam, Can you measure the amount of chain flex once set correctly please</translate>
 
−
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_105308.png
 
−
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate>Remove slave side support</translate>
+
|Step_Title=<translate>Assemble energy chain</translate>
−
|Step_Content=<translate>Remove slave side bearing support</translate>
+
|Step_Content=<translate>Assemble energy chain at 24 links long plus brackets</translate>
−
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102600.png
+
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_135236.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate>Fit level to y axis shaft</translate>
+
|Step_Title=<translate>Attach energy chain</translate>
−
|Step_Content=<translate>Fit engineers level to Y axis shaft</translate>
+
|Step_Content=<translate>Use button heads to attach energy  chain at both points</translate>
−
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_104603.png
+
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_135236.png
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Adjust slave side</translate>
 
−
|Step_Content=<translate>Adjust slave side relationship between sprocket and leadscrew by rotating leadscrew with sprocket fixings loose
 
−
 
 
−
 
 
−
Adjust to bring shaft level
 
−
 
 
−
<br /></translate>
 
−
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102600.png
 
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Tension sprocket</translate>
 
−
|Step_Content=<translate>Check sprocket height is still correct then apply final tension to fixings in sprocket</translate>
 
−
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094235.png
 
−
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":-765,"top":-92,"width":1228,"height":742,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.16,"scaleY":1.16,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/d/d4/R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094235.png","filters":[]}],"height":450,"width":600}
 
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Drill leadscrews</translate>
 
−
|Step_Content=<translate>individually remove fixing grubscrews, dimple leadscrew through sprocket with 5mm carbide drill, clean swarf, apply adhesive and refit grubscrew
 
−
 
 
−
 
 
−
Repeat for all 4 fixing grubscrews in sprockets</translate>
 
−
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_105003.png
 
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Check Z axis movement</translate>
 
−
|Step_Content=<translate>Remove 2nd axis support and allow Z axis to move to bottom of movement
 
−
 
 
−
 
 
−
Wind by hand to top travel by rotating leadscrew</translate>
 
 
}}
 
}}
 
{{Notes}}
 
{{Notes}}
 
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{{Tuto Status
 
{{Tuto Status
 
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Version actuelle datée du 18 décembre 2024 à 14:55

Assembly and setting details for final Z axis component installation

Auteur avatarGareth Green | Dernière modification 18/12/2024 par Gareth Green en cours de rédaction

Difficulté
Très difficile
Durée
3 heure(s)

Assembly and setting details for final Z axis component installation

Difficulté
Très difficile
Durée
3 heure(s)

Introduction

Tools Required


Standard hex key set

Standard spanner set

Engineers level 300mm

5mm Carbide drill

150m verniers


Parts Required


A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2

A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2

B0000344 Circlip 15mm External x 2

B0000400 Circlip 17mm External x 2

D0001249 Z Axis Chain Offset Plate x 1

D0001271 Z Axis Chain Mounting Plate x 1

D0001927 Intermediate Housing (AM3032) x 1

D0006498 Z Housing Cap x 2

D0007453 Double Cylinder Bracket OH (D8106) x 1

D0007610 Chain Slide x 1

D0007795 Nut Housing x 1

D0007796 Nut Housing - Mirror x 1

D0007858 Kit: Z Axis Drive Chain ZX + Micro x 1

D0008106 Double Cylinder Bracket (D7453) x 1

H0007714 Z Spocket 20 teeth x 2

R0000963E Bench Assemble Z axis Components x 1

M0001265 blanking bung 17mm x 1


Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png



Étape 2 - Attach leadscrew sleeves

Fit pre assembled leadscrew sleeves to front and rear Z axis


Bearing fit and solvent if bearing fit is loose


Captivate with Z housing cap

R0015314 Fit Z Axis Drive components Screenshot 2023-10-25 102614.png
R0015314 Fit Z Axis Drive components Screenshot 2023-10-25 102634.png


Étape 3 - Fit front leadscrew

Slide onto leadscrew nut Z nut housing


Insert into frame leadscrew


Fit z nut housing to tie beam

R0015314 Fit Z Axis Drive components Screenshot 2023-10-25 103032.png
R0015314 Fit Z Axis Drive components Screenshot 2023-10-25 102520.png


Étape 4 - Fit rear leadscrew

Slide onto leadscrew nut Z nut housing

Insert into frame leadscrew

Fit z nut housing to tie beam

R0015314 Fit Z Axis Drive components Screenshot 2023-10-25 103037.png
R0015314 Fit Z Axis Drive components Screenshot 2023-10-25 102600.png


Étape 5 - Fix Z axis leadscrews to sleeve

Align dimples and fix with M8 x 12 kcp grubscrews


Repeat other side



Étape 6 - Fit top bearings to leadscrews

Fit 2 off bearings to top of each leadscrew. Use bearing and solvent if loose .


Captivate with circlip



Étape 7 - Fit double cylinder brackets

Fit double cylinder mounts


Ensure blocks are fitted flush

R0015314 Fit Z Axis Drive components Screenshot 2023-10-25 102348.png
R0015314 Fit Z Axis Drive components Screenshot 2023-10-25 102401.png


Étape 8 - Loose fit sprockets

Attach sprockets to leadscrews . Do not finalise fasteners

R0015314 Fit Z Axis Drive components Screenshot 2023-10-25 094312.png



Étape 9 - Fit chain slide

Fit chain slide to top bar

R0015314 Fit Z Axis Drive components Screenshot 2023-10-25 094300.png



Étape 10 - Attach z axis chain

Attach Z axis chain around sprockets


Ensure chain join clips are facing upwards

R0015314 Fit Z Axis Drive components Screenshot 2023-10-25 094235.png



Étape 11 - Attach chain tensioners

Attach chain tensioners to top bar


Ensure mounting at highest point up (clearance in fixing holes )

R0015314 Fit Z Axis Drive components Screenshot 2023-10-25 094204.png



Étape 12 - Adjust sprocket height

Measure height of tensioner sprockets from top bar and set drive sprockets to same measurement


Use verniers


Apply final tension to driven side (side with servo motor mounting point)


R0015314 Fit Z Axis Drive components Screenshot 2023-10-25 104152.png



Étape 13 - Tension chain

Tension chain by using adjusting grubscrew on tensioners


Set chain tension to remove slack


Sam, Can you measure the amount of chain flex once set correctly please



Étape 14 - Remove slave side support

Remove slave side bearing support

R0015314 Fit Z Axis Drive components Screenshot 2023-10-25 102600.png



Étape 15 - Fit level to y axis shaft

Fit engineers level to Y axis shaft

R0015314 Fit Z Axis Drive components Screenshot 2023-10-25 104603.png



Étape 16 - Adjust slave side

Adjust slave side relationship between sprocket and leadscrew by rotating leadscrew with sprocket fixings loose


Adjust to bring shaft level


R0015314 Fit Z Axis Drive components Screenshot 2023-10-25 102600.png



Étape 17 - Tension sprocket

Check sprocket height is still correct then apply final tension to fixings in sprocket



Étape 18 - Drill leadscrews

individually remove fixing grubscrews, dimple leadscrew through sprocket with 5mm carbide drill, clean swarf, apply adhesive and refit grubscrew


Repeat for all 4 fixing grubscrews in sprockets

R0015314 Fit Z Axis Drive components Screenshot 2023-10-25 105003.png



Étape 19 - Check Z axis movement

Remove 2nd axis support and allow Z axis to move to bottom of movement


Wind by hand to top travel by rotating leadscrew, then again to bottom

Movement should be smooth and consistent with no tight spots

R0000711 Rotary Base Assembly quality-assurance-testing.png



Étape 20 - Fit servo mount block

Fit servo mount block to driven side


Ensure access hole is facing rear


Dry fit fasteners, apply light tension

R0015314 Fit Z Axis Drive components Screenshot 2023-10-25 102436.png



Étape 21 - Attach servo motor

Attach servo motor


Ensure motor is orientated correctly , and servo plug is facing the correct way

Trial fit motor, ensure motor fits into servo mount block easily. Adjust position of servo mount block if interference is evident

Once fit is acceptable, finalise fasteners in servo mount block and final fix servo motor in position with bolts

Add locking grubscrew to keyway on motor

R0015314 Fit Z Axis Drive components Screenshot 2023-10-25 115819.png



Étape 22 - Fit blanking plug to access hole

Fit M0001265 blanking plug to access hole once servo motor is fitted

R0015314 Fit Z Axis Drive components Screenshot 2024-12-18 135519.png



Étape 23 - Check rotation of leadscrew

Check rotation of leadscrew hasn't been compromised by fitting of servo motor

R0000711 Rotary Base Assembly quality-assurance-testing.png



Étape 24 - Fit support cylinders

Fit support cylinders

R0015314 Fit Z Axis Drive components Screenshot 2023-10-25 123950.png
R0015314 Fit Z Axis Drive components Screenshot 2023-10-25 124000.png


Étape 25 - ecr raised for Z axis chain mounting block

D0001271 requires drilling to suit energy chain mounting bracket


Also requires 45 degree cut off to clear v notching


2 off M5 tapped holes for energy chain mounting

R0015314 Fit Z Axis Drive components Screenshot 2023-10-25 135236.png
R0015314 Fit Z Axis Drive components Screenshot 2023-10-25 135534.png


Étape 26 - Fit energy chain mounting point

Fit energy chain mounting point

R0015314 Fit Z Axis Drive components Screenshot 2023-10-25 094333.png



Étape 27 - Assemble energy chain

Assemble energy chain at 24 links long plus brackets

R0015314 Fit Z Axis Drive components Screenshot 2023-10-25 135236.png



Étape 28 - Attach energy chain

Use button heads to attach energy chain at both points

R0015314 Fit Z Axis Drive components Screenshot 2023-10-25 135236.png



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