R0015140 Spindle energy chains and looms : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
 
(8 révisions intermédiaires par le même utilisateur non affichées)
Ligne 1 : Ligne 1 :
 
{{Tuto Details
 
{{Tuto Details
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|Main_Picture=Spindle_energy_chains_and_looms_Screenshot_81.png
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|Main_Picture=R0015140_Spindle_energy_chains_and_looms_Screenshot_2023-09-08_121602.png
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|Description=<translate>Installation and routing of control cables and pipes to connection boxes</translate>
 
|Description=<translate>Installation and routing of control cables and pipes to connection boxes</translate>
 
|Categories=Production
 
|Categories=Production
 
|Difficulty=Medium
 
|Difficulty=Medium
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|Duration=1
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|Duration=2
 
|Duration-type=hour(s)
 
|Duration-type=hour(s)
 
}}
 
}}
 
{{Introduction
 
{{Introduction
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|Introduction=<translate></translate>
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|Introduction=<translate><u>'''Tools Required'''</u>
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Standard screw driver set
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Flush side cutters
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<u>'''Parts Required'''</u>
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A0000344 Energy chain bracket set x 8
 +
 
 +
A0000343 Energy chain x 4 (metres)</translate>
 
}}
 
}}
 
{{Materials}}
 
{{Materials}}
Ligne 22 : Ligne 36 :
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Spindle energy chain assembly</translate>
 
|Step_Title=<translate>Spindle energy chain assembly</translate>
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|Step_Content=<translate>Assembly  8 off spindle energy chains  with 27 links of A0000343 and 1 pair of A0000344
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|Step_Content=<translate>Assembly  8 off spindle energy chains  with
 +
 
 +
 
 +
27 links for Aluminium infill plate variant
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 +
 
 +
OR
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 +
 
 +
21 links for no infill plate variant
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 +
 
 +
of A0000343 and 1 pair of A0000344
  
  
 
Assemble as image</translate>
 
Assemble as image</translate>
 
|Step_Picture_00=Spindle_energy_chains_and_looms_Screenshot_82.png
 
|Step_Picture_00=Spindle_energy_chains_and_looms_Screenshot_82.png
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|Step_Picture_01=Spindle_energy_chains_and_looms_Screenshot_83.png
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate>Mount energy chains</translate>
+
|Step_Title=<translate>Aluminium Infill only Mount energy chains</translate>
 
|Step_Content=<translate>1 Use 4 off m3 x 6 pan head screws and mount energy chains as shown. Ensure energy chain is mounted parallel to the cylinder
 
|Step_Content=<translate>1 Use 4 off m3 x 6 pan head screws and mount energy chains as shown. Ensure energy chain is mounted parallel to the cylinder
 +
 +
<br />{{Warning|...When fitting energy chains, ensure they are fitted true to cylinder. Check brackets are not bent and alignment is correct (parallel) Photo included to show incorrect}}
  
  
Ligne 39 : Ligne 73 :
 
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}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Clearance checks</translate>
 +
|Step_Content=<translate>It is vital to check that energy chain and mounting bracket clear air fittings when assembly is moved.
 +
 +
 +
Bracket may require adjusting to clear if interference is experienced .
 +
 +
 +
Ensure all spindles are checked</translate>
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|Step_Picture_00=R0015140_Spindle_energy_chains_and_looms_Screenshot_2024-01-29_091238.png
 +
|Step_Picture_01=R0015140_Spindle_energy_chains_and_looms_Screenshot_2024-01-29_091244.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Double plunge control routing</translate>
 
|Step_Title=<translate>Double plunge control routing</translate>
−
|Step_Content=<translate>1 Use small cable wrap to start loom at cylinder end. Incorporate reed switches as passing. Add tie wrap  to secure loom
+
|Step_Content=<translate>1 cut 8 off lengths of 4mm black air pipe at 1250mm .  Fit to all double plunge cylinder fitting
 +
 
 +
2 Use small cable wrap at 840mm long  to start loom at cylinder end. Incorporate reed switches as passing. Add tie wrap  to secure loom
  
−
2 Continue loom and fix to tie bases as passing
+
3  Continue loom and fix to tie bases as passing
  
−
3 Continue loom over terminal box and secure on Tie base
+
4 Continue loom over terminal box and secure on Tie base
  
−
4 Place looms as shown through energy chains
+
5 Place looms as shown through energy chains
  
−
5 Reconnect energy chain and leave flying tails in centre  of the ring
+
 
 +
Only reconnect energy chains if aluminum infills are fitted , leave flying if no infill is fitted
 +
 
 +
6 Reconnect energy chain and leave flying tails in centre  of the ring
  
  
 
Repeat for 3 other double spindles</translate>
 
Repeat for 3 other double spindles</translate>
 
|Step_Picture_00=Spindle_energy_chains_and_looms_Screenshot_86.png
 
|Step_Picture_00=Spindle_energy_chains_and_looms_Screenshot_86.png
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|Step_Picture_00_annotation={"version":
 
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}}
 
}}
Ligne 73 : Ligne 124 :
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Aluminum infill only Mount pre assembled connection boxes</translate>
−
|Step_Content=<translate></translate>
+
|Step_Content=<translate>1  Mount connection boxes  using M5 x 10 button head at cable end and 2 off M5 x 12 cap heads with washers at other end
 +
 
 +
2  Cables should be separated as shown</translate>
 +
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|Step_Picture_01=Spindle_energy_chains_and_looms_Screenshot_94.png
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|Step_Picture_02=Spindle_energy_chains_and_looms_Screenshot_95.png
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 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Aluminum infill only Clearance checks</translate>
 +
|Step_Content=<translate>It is vital to check clearance in the  following area. There must be no contact in this area when the spindle is plunged forward.
 +
 
 +
If contact is occurring, the connection box will need adjusting to gain clearance
 +
 
 +
 
 +
 
 +
To Adjust
 +
 
 +
 
 +
1  Remove spindle connection box
 +
 
 +
2 Elongate mounting holes to give movement int he direction required
 +
 
 +
3 Refit and adjust to achieve clearance</translate>
 +
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}}
 
{{Notes}}
 
{{Notes}}

Version actuelle datée du 24 septembre 2024 à 20:30

Installation and routing of control cables and pipes to connection boxes

Auteur avatarGareth Green | Dernière modification 24/09/2024 par Gareth Green en cours de rédaction

Difficulté
Moyen
Durée
2 heure(s)

Installation and routing of control cables and pipes to connection boxes

Difficulté
Moyen
Durée
2 heure(s)

Introduction

Tools Required


Standard screw driver set

Flush side cutters


Parts Required


A0000344 Energy chain bracket set x 8

A0000343 Energy chain x 4 (metres)

Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Pen mark bolts once finalised

R0000712E Rotary Trunking Screenshot 2023-05-31 084239.png



Étape 2 - Spindle energy chain assembly

Assembly 8 off spindle energy chains with


27 links for Aluminium infill plate variant


OR


21 links for no infill plate variant


of A0000343 and 1 pair of A0000344


Assemble as image

Étape 3 - Aluminium Infill only Mount energy chains

1 Use 4 off m3 x 6 pan head screws and mount energy chains as shown. Ensure energy chain is mounted parallel to the cylinder


...When fitting energy chains, ensure they are fitted true to cylinder. Check brackets are not bent and alignment is correct (parallel) Photo included to show incorrect


2 Disconnect end shown ready for cabling


Étape 4 - Clearance checks

It is vital to check that energy chain and mounting bracket clear air fittings when assembly is moved.


Bracket may require adjusting to clear if interference is experienced .


Ensure all spindles are checked

R0015140 Spindle energy chains and looms Screenshot 2024-01-29 091238.png
R0015140 Spindle energy chains and looms Screenshot 2024-01-29 091244.png


Étape 5 - Double plunge control routing

1 cut 8 off lengths of 4mm black air pipe at 1250mm . Fit to all double plunge cylinder fitting

2 Use small cable wrap at 840mm long to start loom at cylinder end. Incorporate reed switches as passing. Add tie wrap to secure loom

3 Continue loom and fix to tie bases as passing

4 Continue loom over terminal box and secure on Tie base

5 Place looms as shown through energy chains


Only reconnect energy chains if aluminum infills are fitted , leave flying if no infill is fitted

6 Reconnect energy chain and leave flying tails in centre of the ring


Repeat for 3 other double spindles

Étape 6 - Single plunge cable routing

Feed motor cable through energy chain and reconnect as shown

Spindle energy chains and looms Screenshot 92.png



Étape 7 - Aluminum infill only Mount pre assembled connection boxes

1 Mount connection boxes using M5 x 10 button head at cable end and 2 off M5 x 12 cap heads with washers at other end

2 Cables should be separated as shown


Étape 8 - Aluminum infill only Clearance checks

It is vital to check clearance in the following area. There must be no contact in this area when the spindle is plunged forward.

If contact is occurring, the connection box will need adjusting to gain clearance


To Adjust


1 Remove spindle connection box

2 Elongate mounting holes to give movement int he direction required

3 Refit and adjust to achieve clearance


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