[version en cours de rédaction] | [version en cours de rédaction] |
(13 révisions intermédiaires par le même utilisateur non affichées) | |||
Ligne 4 : | Ligne 4 : | ||
|Description=<translate>Alignment of loading arm assembly</translate> | |Description=<translate>Alignment of loading arm assembly</translate> | ||
|Categories=Production | |Categories=Production | ||
− | |Difficulty= | + | |Difficulty=Hard |
− | |Duration= | + | |Duration=10 |
|Duration-type=hour(s) | |Duration-type=hour(s) | ||
}} | }} | ||
{{Introduction | {{Introduction | ||
− | |Introduction=<translate> | + | |Introduction=<translate>'''<u>Tools Required</u>''' |
+ | Standard Hex key set | ||
− | + | Standard HSS drill set | |
+ | Wire line | ||
− | + | Tape Measure | |
+ | |||
+ | Engineers level 300mm | ||
+ | |||
+ | Pedestal stand | ||
+ | |||
+ | Adjusting jack | ||
+ | |||
+ | '''<u><br />Parts Required</u>''' | ||
+ | |||
+ | |||
+ | D0015035B 1 off | ||
− | + | D0015036B 1 off | |
D0015257 1 off | D0015257 1 off | ||
Ligne 27 : | Ligne 40 : | ||
D0015039B 1 off | D0015039B 1 off | ||
− | + | D0015743 x 1 off | |
+ | |||
+ | D0015744 x 1 off | ||
+ | |||
+ | M0000516 x 1 off | ||
+ | |||
+ | M0001016 x 1 off | ||
− | D0015592 | + | D0015592 x 14 off |
<br /></translate> | <br /></translate> | ||
Ligne 35 : | Ligne 54 : | ||
{{Materials}} | {{Materials}} | ||
{{EPI}} | {{EPI}} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Unless otherwise stated</translate> | ||
+ | |Step_Content=<translate>Use locktite 243 on all fasteners | ||
+ | |||
+ | Use loctite 572 on all threaded pneumatic connection | ||
+ | |||
+ | Pen mark all fasteners to show finalised</translate> | ||
+ | |Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Ensure all tape/packaging is removed from components</translate> | ||
+ | |Step_Content=<translate>Ensure all tape is removed from components , please see picture of what is NOT acceptable</translate> | ||
+ | |Step_Picture_00=R0015245_Module_C_support_arm_alignment_Screenshot_2024-04-02_080740.png | ||
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+ | }} | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Fitting of Mounting Channel 3</translate> | |Step_Title=<translate>Fitting of Mounting Channel 3</translate> | ||
− | |Step_Content=<translate>{{Warning|...Check with supervisor for correct handing and orientation of module and parts before commencing fitting}}1 Fit mounting channels to frame using m12 Set bolts and A form washers. | + | |Step_Content=<translate>{{Warning|...Check with supervisor for correct handing and orientation of module and parts before commencing fitting}}1 Fit mounting channels to frame using m12 x 25 Set bolts and A form washers. |
Do not add adhesive to bolts at this stage . Do not tension bolts. | Do not add adhesive to bolts at this stage . Do not tension bolts. | ||
Ligne 48 : | Ligne 82 : | ||
<br /></translate> | <br /></translate> | ||
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− | |||
− | |||
− | |||
− | |||
− | |||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
Ligne 100 : | Ligne 129 : | ||
2 Add adhesive Loctite 243 to bolt. | 2 Add adhesive Loctite 243 to bolt. | ||
− | 3 Refit and tighten | + | 3 Refit and tighten |
4 Mark head with ink to show completion of fixing | 4 Mark head with ink to show completion of fixing | ||
5 Repeat for all M12 fixings holding on mounting sections 1,2 and 3</translate> | 5 Repeat for all M12 fixings holding on mounting sections 1,2 and 3</translate> | ||
− | |Step_Picture_00= | + | |Step_Picture_00=R0015245_Module_C_support_arm_alignment_Screenshot_2023-07-31_085349.png |
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Quality Check Required</translate> | ||
+ | |Step_Content=<translate>Once at this stage with mounting channels being set in position, a quality check is required from a Supervisor.</translate> | ||
+ | |Step_Picture_00=Zx5_Module_C_and_E_support_arm_alignment_quality-assurance-testing.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
Ligne 112 : | Ligne 146 : | ||
− | 2 Insert 8mm x | + | 2 Insert 8mm x 25mm spiral pins to 8mm holes |
3 Clean drilled areas of swarf and cutting fluid</translate> | 3 Clean drilled areas of swarf and cutting fluid</translate> | ||
|Step_Picture_00=Zx5_Module_C_and_E_support_arm_alignment_roll_pin.jpg | |Step_Picture_00=Zx5_Module_C_and_E_support_arm_alignment_roll_pin.jpg | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Clean Threads</translate> | ||
+ | |Step_Content=<translate>Use hand tap to Clean threads in sections before fitting | ||
+ | |||
+ | |||
+ | D0015037B support channel 3 | ||
+ | |||
+ | D0015036B support channel 2 | ||
+ | |||
+ | D0015035B support channel 1</translate> | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Mount support channels</translate> | |Step_Title=<translate>Mount support channels</translate> | ||
− | |Step_Content=<translate>1 Mount support channels to frame using m10 set bolts and m10 A form washers | + | |Step_Content=<translate>1 Mount support channels to frame using m10 x 30 set bolts and m10 A form washers |
Do not add adhesive at this point to fixings | Do not add adhesive at this point to fixings | ||
Ligne 149 : | Ligne 194 : | ||
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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Assemble and fit Maytec arm support</translate> | ||
+ | |Step_Content=<translate>Please take photos so this step can be updated please | ||
+ | |||
+ | <br />{{Warning|...Check length of D0015744. Ecr requested (31/07/23) to change length to 754mm . If issued part is 774mm long reduce length by 20mm}} | ||
+ | |||
+ | |||
+ | 1 Drill arm 8.5mm to suit Maytec section mounting (please supply details So ECR can be generated ) | ||
+ | |||
+ | |||
+ | 2 Fit Maytec support assembly as shown | ||
+ | |||
+ | |||
+ | Parts used | ||
+ | |||
+ | |||
+ | D0015743 x 1 | ||
+ | |||
+ | D0015744 x 1 | ||
+ | |||
+ | M0000516 x 1 | ||
+ | |||
+ | M0001016 x 1 | ||
+ | |||
+ | |||
+ | Adjust assembly to support arm correctly</translate> | ||
+ | |Step_Picture_00=R0015245_Module_C_support_arm_alignment_Screenshot_2023-07-31_092112.png | ||
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+ | |Step_Picture_01=Zx5_Module_C_and_E_support_arm_alignment_Screenshot_2023-06-14_081634.png | ||
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}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
Ligne 210 : | Ligne 289 : | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Dowel and Fastener finalisation on arms 1 to 7</translate> | |Step_Title=<translate>Dowel and Fastener finalisation on arms 1 to 7</translate> | ||
− | |Step_Content=<translate>Secure m10 bolts at positions shown lightly, then drill 8mm diameter to top and bottom faces indicated then add 8mm x | + | |Step_Content=<translate>Secure m10 bolts at positions shown lightly, then drill 8mm diameter to '''<u>top and bottom faces</u>''' indicated then add 8mm x 24mm roll pins to drilled holes. |
Repeat at all indicated points | Repeat at all indicated points | ||
Ligne 227 : | Ligne 306 : | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Drill final 8mm dowel points</translate> | |Step_Title=<translate>Drill final 8mm dowel points</translate> | ||
− | |Step_Content=<translate>Drill Final 8mm diameter holes at the remaining indicated points , top and bottom, and fit 8mm x | + | |Step_Content=<translate>Drill Final 8mm diameter holes at the remaining indicated points , top and bottom, and fit 8mm x 24mm roll pins |
Ligne 271 : | Ligne 350 : | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Drill and Dowel</translate> | |Step_Title=<translate>Drill and Dowel</translate> | ||
− | |Step_Content=<translate>Drill remaining 8mm diameter holes next to arms 8 and 9 and fit 8mm roll pins . | + | |Step_Content=<translate>Drill indicated remaining 8mm diameter holes next to arms 8 and 9 and fit 8mm roll pins . |
Then finalise m10 bolts using the same process as before by removing one by one, adding adhesive and then tightening and marking as complete</translate> | Then finalise m10 bolts using the same process as before by removing one by one, adding adhesive and then tightening and marking as complete</translate> | ||
− | |Step_Picture_00=Zx5_Module_C_and_E_support_arm_alignment_roll_pin.jpg | + | |Step_Picture_00=Zx5_Module_C_and_E_support_arm_alignment_Screenshot_2023-03-29_150007.png |
+ | |Step_Picture_01=Zx5_Module_C_and_E_support_arm_alignment_roll_pin.jpg | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step |
Alignment of loading arm assembly
Auteur Gareth Green | Dernière modification 3/04/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Alignment of loading arm assembly
zx5_Module_C_and_E_support_arm_alignment_Screenshot_2023-03-13_134636.png
Tools Required
Standard Hex key set
Standard HSS drill set
Wire line
Tape Measure
Engineers level 300mm
Pedestal stand
Adjusting jack
Parts Required
D0015035B 1 off
D0015036B 1 off
D0015257 1 off
D0015037B 1 off
D0015038B 1 off
D0015039B 1 off
D0015743 x 1 off
D0015744 x 1 off
M0000516 x 1 off
M0001016 x 1 off
D0015592 x 14 off
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised
Ensure all tape is removed from components , please see picture of what is NOT acceptable
Do not add adhesive to bolts at this stage . Do not tension bolts.
2 Set the first mounting channel to the middle of the adjustment slot at the extreme end of the frame
3 Place 2 meter straight edge between indicated points , and raise or lower point b to bring straight edge level with engineers level
4 Tighten bolts to hold in place
1 Move channel 2 section up or down to copy height of adjacent channel 3. Use the tabs as the reference points
2 Use 2 meter straight edge and level between points indicated
Move channel 2 at the end indicated, to give a level reading
3 Tighten bolts to hold in place
1 Move channel 1 section up or down to copy height of adjacent channel 2. Use the tabs as the reference points
2 Use 2 meter straight edge and level between points indicated
Move channel 1 at the end indicated, to give a level reading
3 Tighten bolts to hold in place
1 Remove Set bolt
2 Add adhesive Loctite 243 to bolt.
3 Refit and tighten
4 Mark head with ink to show completion of fixing
5 Repeat for all M12 fixings holding on mounting sections 1,2 and 3
Once at this stage with mounting channels being set in position, a quality check is required from a Supervisor.
1 Drill 8mm Diameter holes in all roll pin holes situated between previous tightened m12 bolts ( 19 off in total reference detail 1 )
2 Insert 8mm x 25mm spiral pins to 8mm holes
3 Clean drilled areas of swarf and cutting fluid
Use hand tap to Clean threads in sections before fitting
D0015037B support channel 3
D0015036B support channel 2
D0015035B support channel 1
1 Mount support channels to frame using m10 x 30 set bolts and m10 A form washers
Do not add adhesive at this point to fixings
2 Set all sections mid slot as per picture
3 Slightly tension bolts to hold in place
1 Support arm as shown in detail
2 Use 8mm x 25mm spiral spin to locate arm on mounting face
Use m10 cap heads with no washers to fix arm to mounting face
Use Loctite 243 to fix m10's and loosely secure arm to mounting face
3 Adjust arm for level on X axis by using the indicated face to check level with an engineers level
4 Tighten m10 cap heads to lock x axis position on arm and then ink mark bolts as finished
5 Adjust arm for level on Y axis. Use jack on pedestal to adjust height. Use engineers level on indicated point to check level
1 Add brace to arm as indicted > bottom hole will need drilling into main frame to secure . Drill and tap M6. Position bottom of bracket to dimension shown
2 Repeat Step 8 to mount next arm onto frame.
3 The bottom position of the support brace is determined by the previous arm.
Measure Top pitch and replicate below
Repeat step 8 and 9 to complete the mounting of the support arms
Leave the pedestal as support under beams 8 and 9
Please take photos so this step can be updated please
1 Drill arm 8.5mm to suit Maytec section mounting (please supply details So ECR can be generated )
2 Fit Maytec support assembly as shown
Parts used
D0015743 x 1
D0015744 x 1
M0000516 x 1
M0001016 x 1
Adjust assembly to support arm correctly
use following dokit for alignment
Alignment guide using wire line
Use support arms 1 and 7 as fixed datum points. The mounting section these are bolted to should be in the middle of their slot adjustment wise.
Set wire line and move indicated arms in directions shown to achieve straightness by wire line
Once alignment has been achieved, Check level of arms on Y axis and adjust if required by using pedestal stand and jack
Recheck alignment if arms have been adjusted on y axis , and correct if necessary
Secure m10 bolts at positions shown lightly, then drill 8mm diameter to top and bottom faces indicated then add 8mm x 24mm roll pins to drilled holes.
Repeat at all indicated points
Now the arms are pinned at there local fix points, manipulate the two ends of the blue channel so they are in line with each other
repeat this step at both indicated points
Drill Final 8mm diameter holes at the remaining indicated points , top and bottom, and fit 8mm x 24mm roll pins
ow finalise all m10 bolts associated with each dowel , by removing one at a time, adding adhesive and then tightening to final tension. Then mark each bolt as complete with a pen mark.
Repeat this on all bolts next to dowels on the drilled blue section
Now a datum is set, arms 8 and 9 can be finalised
Arms 1 to 7 are used as the datum to set the position of these arms
Set up a wire line onto the indicated face , and use arms 1 to 7 for reference to set the alignment of arms 8 and 9.
Ensure slight gaps on arms 2 to 8 are maintained to ensure the straightness is held along the entire span of arms
Y axis position should be double checked when adjustment is complete for alignment of wire line, and adjusted to suit if required
Quality check from supervisor required at this point to assure correct setting of alignment of arms
Drill indicated remaining 8mm diameter holes next to arms 8 and 9 and fit 8mm roll pins .
Then finalise m10 bolts using the same process as before by removing one by one, adding adhesive and then tightening and marking as complete
en none 0 Draft
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