[version en cours de rédaction] | [version en cours de rédaction] |
(13 révisions intermédiaires par le même utilisateur non affichées) | |||
Ligne 5 : | Ligne 5 : | ||
|Categories=Production | |Categories=Production | ||
|Difficulty=Very hard | |Difficulty=Very hard | ||
− | |Duration= | + | |Duration=13 |
|Duration-type=hour(s) | |Duration-type=hour(s) | ||
}} | }} | ||
Ligne 14 : | Ligne 14 : | ||
Engineers level | Engineers level | ||
− | Hepco flat spanner | + | Hepco flat spanner T0000491 |
− | Hepco Box spanner | + | Hepco Box spanner T0000492 |
Standard hex key set | Standard hex key set | ||
Ligne 45 : | Ligne 45 : | ||
D0015493 Lateral Beam Adjustment Plate x 5 | D0015493 Lateral Beam Adjustment Plate x 5 | ||
− | P0000200 Elbow Adaptor 6mm - M5 x | + | P0000200 Elbow Adaptor 6mm - M5 x 2 |
+ | |||
+ | B0000173 blanking cap x 90 | ||
+ | |||
+ | F0000331 M6 threaded plate x 120</translate> | ||
}} | }} | ||
{{Materials}} | {{Materials}} | ||
Ligne 55 : | Ligne 59 : | ||
Use Loctite 570 on all threaded pneumatic connections | Use Loctite 570 on all threaded pneumatic connections | ||
− | Pen mark all bolts once finalised</translate> | + | Pen mark all bolts,fasteners and nuts once finalised</translate> |
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png | |Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png | ||
}} | }} | ||
Ligne 65 : | Ligne 69 : | ||
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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Please Note</translate> | ||
+ | |Step_Content=<translate>Following step has changed to include the fitting and use of 6 setting jigs</translate> | ||
+ | |Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
Ligne 70 : | Ligne 79 : | ||
|Step_Content=<translate>Mount setting jigs to channel section in positions shown using M8 cap head bolts and heavy washers | |Step_Content=<translate>Mount setting jigs to channel section in positions shown using M8 cap head bolts and heavy washers | ||
− | Position one shown will require fixing points drilling to channel section . Drill M8 and position to measurement shown of 430mm</translate> | + | Position one shown will require fixing points drilling to channel section . Drill M8 and position to measurement shown of 430mm using m8 x 40 socket caps and heavy m8 washers |
+ | |||
+ | |||
+ | Ecr raised to add holes to D0015037b 18/10/23 | ||
+ | |||
+ | <br /></translate> | ||
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− | 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}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
Ligne 132 : | Ligne 151 : | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Mechanically join Hepco beam</translate> | |Step_Title=<translate>Mechanically join Hepco beam</translate> | ||
− | |Step_Content=<translate>{{Warning|...Before Joining hepco sections, 1 connection bar must be moved to the top face to allow fitment of linear rails later on . See photo for clarification of position to move to}} | + | |Step_Content=<translate>Do not fit dowels at this point on hepco join. Only tension the m6 low head bolts to hold set position when using jigs {{Warning|...Before Joining hepco sections, 1 connection bar must be moved to the top face to allow fitment of linear rails later on . See photo for clarification of position to move to}} |
Ligne 139 : | Ligne 158 : | ||
2 Use v blocks to ensure alignment of V's on hepco rail are correct when mating the two parts | 2 Use v blocks to ensure alignment of V's on hepco rail are correct when mating the two parts | ||
− | 3 Position and tighten the joining bars between the two sections | + | 3 Position and tighten the joining bars between the two sections</translate> |
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Ligne 194 : | Ligne 213 : | ||
1 Fit B0000184 x 4 cap seals with adjustable inserts (supplied with cap) Adjust so journal is not in contact with cap seal but close as possible | 1 Fit B0000184 x 4 cap seals with adjustable inserts (supplied with cap) Adjust so journal is not in contact with cap seal but close as possible | ||
+ | |||
+ | |||
+ | Use 2 off M4 x 20 socket caps and M4 A Form washers per cap seal to fix | ||
+ | |||
2 Dispose of fixed variant | 2 Dispose of fixed variant | ||
Ligne 205 : | Ligne 228 : | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Refit carriage plate</translate> | |Step_Title=<translate>Refit carriage plate</translate> | ||
− | |Step_Content=<translate>Refit carriage plate to hepco rail and check travel along the entire length to confirm correct position of cap seals. If it has become hard to push cap seals are not positioned correctly</translate> | + | |Step_Content=<translate>Refit carriage plate to hepco rail and check travel along the entire length to confirm correct position of cap seals. If it has become hard to push cap seals are not positioned correctly |
+ | |||
+ | |||
+ | Fit 200 P0000200 m5 6mm elbows to carriage plate at indicated points</translate> | ||
+ | |Step_Picture_00=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_Screenshot_2024-02-27_103837.png | ||
+ | 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}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
Ligne 240 : | Ligne 268 : | ||
'''(photos required)'''</translate> | '''(photos required)'''</translate> | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Finalise hepco join</translate> | ||
+ | |Step_Content=<translate>Add final dowels ( supplied with hepco beam ) to join . Ensure when fitted that dowels do not change the setting of the v rails and tooth pitching</translate> | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
Ligne 254 : | Ligne 286 : | ||
− | Fix with m6 | + | Fix with F0000331 m6 threaded plates and m6 x 20 socket caps with no adhesive ( holding stock of F0000331 plates is available from stores via request ) |
Ligne 261 : | Ligne 293 : | ||
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}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
Ligne 278 : | Ligne 310 : | ||
2 Use engineers level on indicated face and adjust position B up or down to set rail level | 2 Use engineers level on indicated face and adjust position B up or down to set rail level | ||
− | 3 Remove central fasteners one by one, applying adhesive and adding final tension. Then remove | + | 3 Remove central fasteners one by one, applying adhesive and adding final tension. Then remove both end fasteners ,apply adhesive and apply final tension |
Ligne 296 : | Ligne 328 : | ||
− | Use M10 set bolts, M10 A form washers And nuts on joining plates | + | Use M10 x 20 and M10 x 30 set bolts, M10 A form washers And nuts on joining plates |
Ligne 346 : | Ligne 378 : | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate> | + | |Step_Title=<translate>Quality</translate> |
− | |Step_Content=<translate> | + | |Step_Content=<translate>It is vital on the following step that the following is observed. |
− | |Step_Picture_00= | + | |
− | + | ||
+ | When removing setting jigs, the hepco beam should not drop when jig is removed | ||
+ | |||
+ | |||
+ | Report any movement from hepco beam when removing jigs</translate> | ||
+ | |Step_Picture_00=R0008013_Clacker_assembly_quality.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
Ligne 360 : | Ligne 397 : | ||
Grease all linear bearings on hepco rail</translate> | Grease all linear bearings on hepco rail</translate> | ||
+ | |Step_Picture_00=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_Screenshot_2023-11-07_134353.png | ||
}} | }} | ||
{{Notes}} | {{Notes}} |
Instructions for mounting and aligning hepco x axis beam
Auteur Gareth Green | Dernière modification 3/04/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Instructions for mounting and aligning hepco x axis beam
R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_Screenshot_2023-06-29_143013.png
Tools Required
Engineers level
Hepco flat spanner T0000491
Hepco Box spanner T0000492
Standard hex key set
Incremental shim pack
Parts Required
B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 6
B0000184 Journal Cap Seal 34 x 4
B0000185 Double Row Long Stud Journal Eccentric x 2
B0000186 Double Row Long Stud Journal Concentric x 2
B0000234 Straight Grease Nipple M6 ST/ST x 6
B0001006 Linear rail 25mm x 820mm x 6
B0001102 Double edge spacer slide and beam 7600mm x 1
D0015072 Carriage Plate x 1
D0015492 Vertical Beam Adjustment Plate x 5
D0015493 Lateral Beam Adjustment Plate x 5
P0000200 Elbow Adaptor 6mm - M5 x 2
B0000173 blanking cap x 90
F0000331 M6 threaded plate x 120Use Loctite 243 on all fasteners
Use Loctite 570 on all threaded pneumatic connections
Pen mark all bolts,fasteners and nuts once finalised
Ensure additional spacer is removed from jigs when using for alignment on module C
Mount setting jigs to channel section in positions shown using M8 cap head bolts and heavy washers
Position one shown will require fixing points drilling to channel section . Drill M8 and position to measurement shown of 430mm using m8 x 40 socket caps and heavy m8 washers
Ecr raised to add holes to D0015037b 18/10/23
Use an engineers level to individually adjust each jig to be level on both axis
Using a 2 meter straight edge , the jigs should be levelled to each other as shown.
Identify which Jig is the lowest point by using the straight edge and level . Adjust the lower height jigs to match the highest point one. This is to ensure that the height is maintained as much as possible between blue mounting bar and jig top face
When a jig is adjusted for height, i will need rechecking to see if the other previous levelled plains have moved. If so, re adjust to bring jig level in all axis
A wire line should be used for setting the straightness of the jigs along the x axis
Use dokit Alignment guide using wire line for correct process to set up
Qc Double check required at this point from Supervisor that all alignment is correct.
B0001102 can now be assembled on jigs .
These beams are paired so check you have been issued a set correctly
Pairs can be identified as follows
1 and 1
2 and 2
A and A
B and B
1 Use jig shown to ensure correct pitching of 2 sections of drive rail when coupled together
2 Use v blocks to ensure alignment of V's on hepco rail are correct when mating the two parts
3 Position and tighten the joining bars between the two sections
D0015072 Carriage Plate x 1
B0000185 Double Row Long Stud Journal Eccentric x 2
B0000186 Double Row Long Stud Journal Concentric x2
1 Remove nuts and washers from journals
2 Insert into carriage plate in positions shown
3 Add washer and nut to top face with no adhesive
Fit assembled carriage plate to hepco slide ,orientated as shown
Set Tension on eccentric journals using hepco flat spanner and box wrench
Correct tension is
The journal setting must be checked at several points across the hepco rail .Journals should be adjusted to give the best contact overall along the entire travel of the carriage plate
Remove carriage plate
1 Fit B0000184 x 4 cap seals with adjustable inserts (supplied with cap) Adjust so journal is not in contact with cap seal but close as possible
Use 2 off M4 x 20 socket caps and M4 A Form washers per cap seal to fix
2 Dispose of fixed variant
3 Add Loctite 290 to finalised journal nuts
Refit carriage plate to hepco rail and check travel along the entire length to confirm correct position of cap seals. If it has become hard to push cap seals are not positioned correctly
Fit 200 P0000200 m5 6mm elbows to carriage plate at indicated points
Inspect Level of hepco beam as shown . These levels should be checked at every 300mm along the entire length of the beam. This will give an indication of what is required for adjustment .
1 The first stage of levelling any discrepancy from the rail is to add bias shims to the setting jigs that the hepco rails is sitting on . This will only give slight adjustment in one direction . Image shows where shims can be added to adjust level indicated. Never add shims to both sides (hepco beam is removed for clarity of shim location )
2 Levelling in this direction is not likely, if setting jigs are set up correctly then this level will be correct
If this process corrects any discrepancies on level move to mounting bracket stage . If more adjustment is required continue to step 17
In extreme cases additional adjustment may be required for correct positioning
Shims can be placed between the main hepco slide and extruded mounting section. This step should only be undertaken with supervisor authorisation
Once the hepco rail has been positioned and levelled correctly, a laser check must be performed to ensure straightness of hepco rail
(photos required)
Add final dowels ( supplied with hepco beam ) to join . Ensure when fitted that dowels do not change the setting of the v rails and tooth pitching
Sign off is required at this point to double check and ensure quality . Supervisor approval required
Fit 6 off B0001006 linear rails to hepco beam as shown
Use data for position of each rail
Fix with F0000331 m6 threaded plates and m6 x 20 socket caps with no adhesive ( holding stock of F0000331 plates is available from stores via request )
only apply light pressure to 2 off fixings per rail
1 Set hole position A to middle of movement in direction shown
2 Use engineers level on indicated face and adjust position B up or down to set rail level
3 Remove central fasteners one by one, applying adhesive and adding final tension. Then remove both end fasteners ,apply adhesive and apply final tension
Repeat for all remaining 5 linear rails
Attach D0015492 Vertical Beam Adjustment Plate x 5 and
D0015493 Lateral Beam Adjustment Plate x 5 to positions shown
Use M10 x 20 and M10 x 30 set bolts, M10 A form washers And nuts on joining plates
Pay attention to orientation of position 3
only apply light pressure to fasteners to hold in place brackets
Attach B0000046 bearings 6 off to linear rails orientated as shown
Use M6 x 16 socket caps and M6 A form washers with adhesive and lightly fasten as shown , ensure mounting brackets are free to move to align to the bearing face .
Once all faces are in position, tighten all fasteners with adhesive and finalise
Brackets require fixing with 8mm x 24mm roll pins
Drill the indicated faces to secure alignment
All 5 bracket sets required pinning
It is vital on the following step that the following is observed.
When removing setting jigs, the hepco beam should not drop when jig is removed
Report any movement from hepco beam when removing jigs
Setting jigs can now be removed that are supporting hepco rail in 5 positions
Fit B0000173 blanking plugs to linear rails. Ensure plugs are fitted flush to rail face, not below
Grease all linear bearings on hepco rail
en none 0 Draft
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