[version en cours de rédaction] | [version en cours de rédaction] |
(Page créée avec « {{Tuto Details |Description=<translate>Instructions to install pneumatic connections to main frame</translate> |Categories=Production |Difficulty=Medium |Duration=8 |Durat... ») |
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(10 révisions intermédiaires par le même utilisateur non affichées) | |||
Ligne 1 : | Ligne 1 : | ||
{{Tuto Details | {{Tuto Details | ||
+ | |Main_Picture=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_074048.png | ||
+ | |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":26,"top":-37,"width":126,"height":119,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":4.68,"scaleY":4.68,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/4/4e/R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_074048.png","filters":[]}],"height":450.4109589041096,"width":600} | ||
|Description=<translate>Instructions to install pneumatic connections to main frame</translate> | |Description=<translate>Instructions to install pneumatic connections to main frame</translate> | ||
|Categories=Production | |Categories=Production | ||
Ligne 7 : | Ligne 9 : | ||
}} | }} | ||
{{Introduction | {{Introduction | ||
− | |Introduction=<translate></translate> | + | |Introduction=<translate>'''<u>Tools require</u>''' |
+ | |||
+ | |||
+ | Pipe cutters | ||
+ | |||
+ | Number identification | ||
+ | |||
+ | Flush cutters | ||
+ | |||
+ | |||
+ | '''<u>Parts required</u>''' | ||
+ | |||
+ | |||
+ | P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 8 | ||
+ | |||
+ | P0000160 Fitting: Flow Controller In Line 6mm x 2 | ||
+ | |||
+ | P0000551 6mm inline Quick Exhaust Fitting x 7 | ||
+ | |||
+ | P0001008 Regulator: ARG20 0 - 8.5 Bar c/w Gauge x1 | ||
+ | |||
+ | P0001022 Regulator Bracket: to suit P0001008 x 1 | ||
+ | |||
+ | A0000343 energy chain x 1 | ||
+ | |||
+ | A0000344 energy chain bracket set x 1 | ||
+ | |||
+ | D0015577 Fixed energy chain bracket x 1 | ||
+ | |||
+ | P0001030 6mm compact tee x 12 | ||
+ | |||
+ | <br /></translate> | ||
}} | }} | ||
{{Materials}} | {{Materials}} | ||
{{EPI}} | {{EPI}} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Unless otherwise stated</translate> |
− | |Step_Content=<translate></translate> | + | |Step_Content=<translate>All bolts to have Loctite 243 adhesive applied unless otherwise stated |
+ | |||
+ | All Threaded Pneumatic connections to have Loctite 570 applied | ||
+ | |||
+ | All bolts to be pen marked once adhesive applied and correct tension added</translate> | ||
+ | |Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>mount pneumatic rail</translate> |
− | |Step_Content=<translate></translate> | + | |Step_Content=<translate>Mount pre assembled pneumatic rail with 2 off M8 x 20 socket cps. Use 1 off M8 A Form washer on slotted end of rail</translate> |
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Valve Bank Connections</translate> |
− | |Step_Content=<translate></translate> | + | |Step_Content=<translate>Valve bank connections are as follows |
+ | |||
+ | |||
+ | Front row of valve bank (4) is the active ports, These will all be connected with suffix 9 pipe identifications | ||
+ | |||
+ | |||
+ | Back row (2) is the home position , these will always be connected with suffix 1 pipe identifications</translate> | ||
+ | |Step_Picture_00=R0015087_Pneumatic_Connections_Screenshot_2023-11-06_084819.png | ||
+ | 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}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Y239 Material blower</translate> |
− | |Step_Content=<translate></translate> | + | |Step_Content=<translate>Material blower should be identified as 2399 |
+ | |||
+ | |||
+ | Located on roller assembly close to saw unit | ||
+ | |||
+ | |||
+ | P0000160 flow reg required to control flow onto sensors, this should be pre fitted to roller assembly at bench assembly stage | ||
+ | |||
+ | |||
+ | |||
+ | Connect to active port ln valve bank (4)</translate> | ||
+ | |Step_Picture_00=R0015087_Pneumatic_Connections_Screenshot_2023-07-17_093601.png | ||
+ | |Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":718,"height":618,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.84,"scaleY":0.84,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/4/43/R0015087_Pneumatic_Connections_Screenshot_2023-07-17_093601.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":276.25,"top":176.8,"width":105.68,"height":105.68,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":52.84212166769828,"ry":52.84212166769828}],"height":516,"width":600} | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Y231, Y230 and Y299 Pop up feeds</translate> |
− | |Step_Content=<translate></translate> | + | |Step_Content=<translate>Feed pipes from valve bank should be run to transfer arm location 4 |
+ | |||
+ | |||
+ | Identifications will be | ||
+ | |||
+ | |||
+ | 2319 | ||
+ | |||
+ | 2309 | ||
+ | |||
+ | 2299 | ||
+ | |||
+ | |||
+ | Connect to active port on valve bank (4) | ||
+ | |||
+ | |||
+ | Fit A000343 energy chain @40 links | ||
+ | |||
+ | |||
+ | A0000344 energy chain brackets as shown | ||
+ | |||
+ | |||
+ | Mount to D0015577 fixed bracket with M3 x 6 panhead screws and attach to support arm as shown using M4 x 16 socket caps, A form washers and M4 nyloc nuts . | ||
+ | |||
+ | |||
+ | Must have a P0000551 Q.E.V fitted to each line | ||
+ | |||
+ | |||
+ | Ensure 1.5 m of pipe is left exiting the end of the energy chain | ||
+ | |||
+ | <br /></translate> | ||
+ | |Step_Picture_00=R0015087_Pneumatic_Connections_Screenshot_2023-11-06_085457.png | ||
+ | |Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1357,"height":854,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.44,"scaleY":0.44,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/7/71/R0015087_Pneumatic_Connections_Screenshot_2023-11-06_085457.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":137.42,"top":129.42,"width":66.95,"height":66.95,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":33.47514634261764,"ry":33.47514634261764},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":46,"top":170,"width":70.05,"height":75.03,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"4th Support arm ","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":378,"width":600} | ||
+ | |Step_Picture_01=R0015087_Pneumatic_Connections_Screenshot_2023-11-06_085551.png | ||
+ | |Step_Picture_02=R0015087_Pneumatic_Connections_Screenshot_2023-11-06_085556.png | ||
+ | |Step_Picture_03=R0015087_Pneumatic_Connections_Screenshot_2023-11-06_085616.png | ||
+ | |Step_Picture_04=R0015087_Pneumatic_Connections_Screenshot_2023-11-06_085545.png | ||
+ | |Step_Picture_05=R0015087_Pneumatic_Connections_Screenshot_2023-11-06_085610.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Y221 channel</translate> |
− | |Step_Content=<translate></translate> | + | |Step_Content=<translate>Use schematic for pneumatic connections |
+ | |||
+ | Ensure P0000551 Q.E.V are fitted</translate> | ||
+ | |Step_Picture_00=R0015087_Pneumatic_Connections_Screenshot_2023-07-17_095212.png | ||
+ | |Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1015,"height":572,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.59,"scaleY":0.59,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/5/55/R0015087_Pneumatic_Connections_Screenshot_2023-07-17_095212.png","filters":[]},{"type":"wfarrow2line","version":"2.4.6","originX":"center","originY":"center","left":191,"top":313.5,"width":124,"height":31,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":62,"x2":-62,"y1":-15.5,"y2":15.5,"x2a":-40.656864996802696,"y2a":18.410427500435997,"x2b":-44.537434997384025,"y2b":2.8881474981106843},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":253,"top":298,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":129,"top":329,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":439.74,"top":243.68,"width":282.6,"height":48.82,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.27,"scaleY":1.27,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"P0000551 fitted close to this areas","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":338,"width":600} | ||
+ | |Step_Picture_01=R0015087_Pneumatic_Connections_Screenshot_2023-11-06_090508.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Y220 channel lock</translate> |
− | |Step_Content=<translate></translate> | + | |Step_Content=<translate>Identification 2209 |
+ | |||
+ | |||
+ | Connected to active port of valve bank (4)</translate> | ||
+ | |Step_Picture_00=R0015087_Pneumatic_Connections_Screenshot_2023-07-17_095212.png | ||
+ | |Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1015,"height":572,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.59,"scaleY":0.59,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/5/55/R0015087_Pneumatic_Connections_Screenshot_2023-07-17_095212.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":546.17,"top":101.28,"width":56.66,"height":60.13,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":28.329078346805765,"ry":30.064664802377354},{"type":"wfarrow2line","version":"2.4.6","originX":"center","originY":"center","left":458,"top":68.5,"width":124,"height":21,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":-62,"x2":62,"y1":-10.5,"y2":10.5,"x2a":43.616602733382635,"y2a":-0.7272305105811929,"x2b":40.94496714446247,"y2b":15.048141538280767},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":396,"top":58,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":520,"top":79,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":345.33,"top":52.32,"width":198.25,"height":22.6,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":2.13,"scaleY":2.13,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"Channel lock ","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":338,"width":600} | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Y147 pop up E</translate> |
− | |Step_Content=<translate></translate> | + | |Step_Content=<translate>Identification 1479 |
+ | |||
+ | |||
+ | Connects to active port on valve bank (4) | ||
+ | |||
+ | Use P0001030 compact tee to connect | ||
+ | |||
+ | |||
+ | Ensure enough loom to allow full range of movement</translate> | ||
+ | |Step_Picture_00=R0015087_Pneumatic_Connections_Screenshot_2023-07-17_095611.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Y146 Roller Bed</translate> |
− | |Step_Content=<translate></translate> | + | |Step_Content=<translate>Identification |
+ | |||
+ | |||
+ | 1461 and 1469 | ||
+ | |||
+ | |||
+ | Roller bed is lifted at home position | ||
+ | |||
+ | Use P0001030 6mm tee for connections | ||
+ | |||
+ | |||
+ | 1461 to home port on valve bank (2) | ||
+ | |||
+ | 1469 to active port on valve bank (4) | ||
+ | |||
+ | |||
+ | |||
+ | <br /></translate> | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Important</translate> |
− | |Step_Content=<translate></translate> | + | |Step_Content=<translate>It is vital that when installing pipes into the main X axis energy chain, that cable retaining points are used |
+ | |||
+ | |||
+ | All cables and pipes should be secured with tie wraps to the 'fingers' on the energy chain brackets at BOTH ends</translate> | ||
+ | |Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png | ||
+ | |Step_Picture_01=R0015087_Pneumatic_Connections_Screenshot_2023-12-06_083154.png | ||
+ | |Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":471,"height":502,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.27,"scaleY":1.27,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/6/6b/R0015087_Pneumatic_Connections_Screenshot_2023-12-06_083154.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":287.64,"top":325.36,"width":116.33,"height":116.33,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":58.16641250764279,"ry":58.16641250764279}],"height":639,"width":600} | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Y131 Grip Height</translate> |
− | |Step_Content=<translate></translate> | + | |Step_Content=<translate>Fit tie bases as shown to gripper support arms . |
+ | |||
+ | Ecr raised to add holes to drawing 06/11/23 | ||
+ | |||
+ | Fit P0001008 Regulator: ARG20 0 - 8.5 Bar c/w Gauge x1 | ||
+ | |||
+ | P0001022 Regulator Bracket: to suit P0001008 x 1 to bracket shown | ||
+ | |||
+ | Gripper height is lifted for home position | ||
+ | |||
+ | |||
+ | identification | ||
+ | |||
+ | |||
+ | 1311 Home port of valve bank (2) to nose of cylinder | ||
+ | |||
+ | 1312 base of cylinder to out port on regulator | ||
+ | |||
+ | Ensure P0000551 Q.E.V are fitted to both grip height cylinder ports | ||
+ | |||
+ | 1319 In port of regulator to active port on valve bank (4)</translate> | ||
+ | |Step_Picture_00=R0015087_Pneumatic_Connections_Screenshot_2023-12-22_075047.png | ||
+ | |Step_Picture_01=R0015087_Pneumatic_Connections_Screenshot_2023-11-06_092048.png | ||
+ | |Step_Picture_02=R0015087_Pneumatic_Connections_Screenshot_2023-11-22_074301.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Y241 Rack blower</translate> |
− | |Step_Content=<translate></translate> | + | |Step_Content=<translate>Identification 2419 |
+ | |||
+ | |||
+ | Must have flow regulation P0000160 | ||
+ | |||
+ | Split feed with P0001030 6mm tee | ||
+ | |||
+ | |||
+ | Connect to active port (4) on valve bank</translate> | ||
+ | |Step_Picture_00=R0015256_Pneumatic_Connections_Screenshot_2023-07-13_125718.png | ||
+ | |Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":571,"height":584,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.05,"scaleY":1.05,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/a/a6/R0015256_Pneumatic_Connections_Screenshot_2023-07-13_125718.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":279.89,"top":373.89,"width":101.12,"height":101.12,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":50.557887585106556,"ry":50.557887585106556}],"height":614,"width":600} | ||
+ | |Step_Picture_01=R0015087_Pneumatic_Connections_Screenshot_2023-11-22_074301.png | ||
+ | |Step_Picture_02=R0015087_Pneumatic_Connections_Screenshot_2023-12-22_075047.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Cable looms</translate> |
− | |Step_Content=<translate></translate> | + | |Step_Content=<translate>Install 1 off cable tie base as shown |
+ | |||
+ | Run cable X44 and X10 as shown | ||
+ | |||
+ | Leave loops of excess cable tied off ready for electrical termination | ||
+ | |||
+ | Leave cable X283 tied off in a loop on cylinder</translate> | ||
+ | |Step_Picture_00=R0015087_Pneumatic_Connections_Screenshot_2023-11-22_074301.png | ||
+ | |Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":511,"height":682,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.17,"scaleY":1.17,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/e/ed/R0015087_Pneumatic_Connections_Screenshot_2023-11-22_074301.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":369.17,"top":298.83,"width":74.28,"height":74.28,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":37.140545968682204,"ry":37.140545968682204}],"height":801,"width":600} | ||
+ | |Step_Picture_01=R0015087_Pneumatic_Connections_Screenshot_2023-12-22_075047.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Connect ring main</translate> |
− | |Step_Content=<translate> | + | |Step_Content=<translate>Connect 12mm blue airpipe from valve banks to end of frame for machine connections</translate> |
− | |||
− | |||
− | |||
− | |||
− | |||
− | |||
− | |||
− | |||
− | |||
− | |||
− | |||
− | |||
− | |||
− | |||
− | |||
− | |||
}} | }} | ||
{{Notes}} | {{Notes}} | ||
{{PageLang | {{PageLang | ||
+ | |Language=en | ||
|SourceLanguage=none | |SourceLanguage=none | ||
|IsTranslation=0 | |IsTranslation=0 | ||
− | |||
}} | }} | ||
{{Tuto Status | {{Tuto Status | ||
|Complete=Draft | |Complete=Draft | ||
}} | }} |
Instructions to install pneumatic connections to main frame
Auteur Gareth Green | Dernière modification 11/03/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Instructions to install pneumatic connections to main frame
R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_074048.png
Tools require
Pipe cutters
Number identification
Flush cutters
Parts required
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 8
P0000160 Fitting: Flow Controller In Line 6mm x 2
P0000551 6mm inline Quick Exhaust Fitting x 7
P0001008 Regulator: ARG20 0 - 8.5 Bar c/w Gauge x1
P0001022 Regulator Bracket: to suit P0001008 x 1
A0000343 energy chain x 1
A0000344 energy chain bracket set x 1
D0015577 Fixed energy chain bracket x 1
P0001030 6mm compact tee x 12
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added
Mount pre assembled pneumatic rail with 2 off M8 x 20 socket cps. Use 1 off M8 A Form washer on slotted end of rail
Valve bank connections are as follows
Front row of valve bank (4) is the active ports, These will all be connected with suffix 9 pipe identifications
Back row (2) is the home position , these will always be connected with suffix 1 pipe identifications
Material blower should be identified as 2399
Located on roller assembly close to saw unit
P0000160 flow reg required to control flow onto sensors, this should be pre fitted to roller assembly at bench assembly stage
Connect to active port ln valve bank (4)
Feed pipes from valve bank should be run to transfer arm location 4
Identifications will be
2319
2309
2299
Connect to active port on valve bank (4)
Fit A000343 energy chain @40 links
A0000344 energy chain brackets as shown
Mount to D0015577 fixed bracket with M3 x 6 panhead screws and attach to support arm as shown using M4 x 16 socket caps, A form washers and M4 nyloc nuts .
Must have a P0000551 Q.E.V fitted to each line
Ensure 1.5 m of pipe is left exiting the end of the energy chain
Identification 1479
Connects to active port on valve bank (4)
Use P0001030 compact tee to connect
Ensure enough loom to allow full range of movement
Identification
1461 and 1469
Roller bed is lifted at home position
Use P0001030 6mm tee for connections
1461 to home port on valve bank (2)
1469 to active port on valve bank (4)
It is vital that when installing pipes into the main X axis energy chain, that cable retaining points are used
All cables and pipes should be secured with tie wraps to the 'fingers' on the energy chain brackets at BOTH ends
Fit tie bases as shown to gripper support arms .
Ecr raised to add holes to drawing 06/11/23
Fit P0001008 Regulator: ARG20 0 - 8.5 Bar c/w Gauge x1
P0001022 Regulator Bracket: to suit P0001008 x 1 to bracket shown
Gripper height is lifted for home position
identification
1311 Home port of valve bank (2) to nose of cylinder
1312 base of cylinder to out port on regulator
Ensure P0000551 Q.E.V are fitted to both grip height cylinder ports
1319 In port of regulator to active port on valve bank (4)
Identification 2419
Must have flow regulation P0000160
Split feed with P0001030 6mm tee
Connect to active port (4) on valve bank
Install 1 off cable tie base as shown
Run cable X44 and X10 as shown
Leave loops of excess cable tied off ready for electrical termination
Leave cable X283 tied off in a loop on cylinder
Connect 12mm blue airpipe from valve banks to end of frame for machine connections
en none 0 Draft
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