[version en cours de rédaction] | [version en cours de rédaction] |
(13 révisions intermédiaires par le même utilisateur non affichées) | |||
Ligne 1 : | Ligne 1 : | ||
{{Tuto Details | {{Tuto Details | ||
− | |Main_Picture=R0015278_Mount_Completed_Assemblies_Screenshot_2023- | + | |Main_Picture=R0015278_Mount_Completed_Assemblies_Screenshot_2023-08-16_111949.png |
− | |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left": | + | |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":-20,"top":18,"width":1314,"height":821,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.5,"scaleY":0.5,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/5/5d/R0015278_Mount_Completed_Assemblies_Screenshot_2023-08-16_111949.png","filters":[]}],"height":450.1891551071879,"width":600} |
|Description=<translate>Instructions to mount completed assemblies to main frame</translate> | |Description=<translate>Instructions to mount completed assemblies to main frame</translate> | ||
|Categories=Production | |Categories=Production | ||
|Difficulty=Medium | |Difficulty=Medium | ||
− | |Duration= | + | |Duration=9 |
|Duration-type=hour(s) | |Duration-type=hour(s) | ||
}} | }} | ||
Ligne 32 : | Ligne 32 : | ||
D0015717 Energy Chain Angle Bracket Lower x 5 | D0015717 Energy Chain Angle Bracket Lower x 5 | ||
− | D0015718 Energy Chain Angle Bracket Upper x | + | D0015718 Energy Chain Angle Bracket Upper x 5 |
− | |||
− | |||
D0015720 Carriage Bracket x 1 | D0015720 Carriage Bracket x 1 | ||
Ligne 42 : | Ligne 40 : | ||
D0015723 Energy Chain Tray Shallow x 1 | D0015723 Energy Chain Tray Shallow x 1 | ||
− | D0015724 Energy Chain Tray Deep x | + | D0015724 Energy Chain Tray Deep x 1 |
D0015725 Energy Chain Tray Shallow Medium x 1 | D0015725 Energy Chain Tray Shallow Medium x 1 | ||
D0015742 Takeup Pad Right ZX5 x 1 | D0015742 Takeup Pad Right ZX5 x 1 | ||
− | |||
− | |||
E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 | E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 | ||
Ligne 66 : | Ligne 62 : | ||
{{Materials}} | {{Materials}} | ||
{{EPI}} | {{EPI}} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>This Dokit has two parts</translate> | ||
+ | |Step_Content=<translate>This dokit is split into 2 parts , please ensure part 2 is used</translate> | ||
+ | }} | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Unless otherwise stated</translate> | |Step_Title=<translate>Unless otherwise stated</translate> | ||
Ligne 77 : | Ligne 77 : | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Mount pre built R0015063 Bench Assemble Roller Tables</translate> | |Step_Title=<translate>Mount pre built R0015063 Bench Assemble Roller Tables</translate> | ||
− | |Step_Content=<translate>Mount roller beds as indicated , using M8 x | + | |Step_Content=<translate>Mount roller beds as indicated , using M8 x 25 socket caps and heavy M8 washers. |
Do not apply adhesive to fasteners and only apply holding tension to fasteners</translate> | Do not apply adhesive to fasteners and only apply holding tension to fasteners</translate> | ||
|Step_Picture_00=R0015278_Mount_Completed_Assemblies_Screenshot_2023-07-14_094556.png | |Step_Picture_00=R0015278_Mount_Completed_Assemblies_Screenshot_2023-07-14_094556.png | ||
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Ligne 90 : | Ligne 91 : | ||
|Step_Content=<translate>1 Mount Gripper assembly to carriage using 2 off M8 x 35 socket caps 2 off Mi8 x 2 5 socket caps and heavy M8 washers | |Step_Content=<translate>1 Mount Gripper assembly to carriage using 2 off M8 x 35 socket caps 2 off Mi8 x 2 5 socket caps and heavy M8 washers | ||
− | 2 Check and adjust parallel to ensure gripper is true to hepco beam both indicated measurements should be identical</translate> | + | 2 Check and adjust parallel to ensure gripper is true to hepco beam both indicated measurements should be identical |
+ | |||
+ | 3 Finalise level of gripper. Use engineers level on indicated face . Manipulate mounting brackets to set level. Finalise fasteners once set | ||
+ | Tolerance 0.5mm</translate> | ||
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+ | |Step_Picture_04=R0015278_Mount_Completed_Assemblies_Screenshot_2023-12-13_121722.png | ||
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}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Mount Energy chain angle brackets Lower</translate> | |Step_Title=<translate>Mount Energy chain angle brackets Lower</translate> | ||
− | |Step_Content=<translate>1 Mount 5 off D0015717 Lower mounting angle with 2 off M10 x | + | |Step_Content=<translate>1 Mount 5 off D0015717 Lower mounting angle with 2 off M10 x 30 set bolts and A form washers per bracket . Do not apply adhesive at this point |
Ligne 107 : | Ligne 113 : | ||
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|Step_Picture_02=R0015278_Mount_Completed_Assemblies_Screenshot_2023-07-14_105652.png | |Step_Picture_02=R0015278_Mount_Completed_Assemblies_Screenshot_2023-07-14_105652.png | ||
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}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Mount short upper chain angle brackets</translate> | |Step_Title=<translate>Mount short upper chain angle brackets</translate> | ||
− | |Step_Content=<translate>Mount | + | |Step_Content=<translate>Mount 5 off D0015718 to indicated points using M6 x 12 socket caps and heavy M6 washers . Set faces flush as with previous step |
Do not apply adhesive at this point</translate> | Do not apply adhesive at this point</translate> | ||
− | |Step_Picture_00=R0015278_Mount_Completed_Assemblies_Screenshot_2023- | + | |Step_Picture_00=R0015278_Mount_Completed_Assemblies_Screenshot_2023-08-16_112333.png |
− | |Step_Picture_01=R0015278_Mount_Completed_Assemblies_Screenshot_2023- | + | |Step_Picture_01=R0015278_Mount_Completed_Assemblies_Screenshot_2023-08-16_112325.png |
+ | |Step_Picture_02=R0015278_Mount_Completed_Assemblies_Screenshot_2023-12-22_074705.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
Ligne 135 : | Ligne 128 : | ||
|Step_Content=<translate>Lightly fix these parts, as adjustment will be required later | |Step_Content=<translate>Lightly fix these parts, as adjustment will be required later | ||
− | {{Warning|...Do not fit washers under the heads of button heads on all | + | {{Warning|...Do not fit washers under the heads of button heads on all internal faces on energy chain trays. See picture}} |
− | 1 Fit | + | 1 Fit D0015721 to indicate point Using M5 x 16 button hex bolt, M5 penny washer and M5 nyloc nut . |
− | 2 Fit | + | 2 Fit D0015724 to indicate point with same fixings as above |
− | 3 Fit | + | 3 Fit D0015723to indicate point with same fixings as above |
− | 4 Fit | + | 4 Fit D0015725 at indicated position . |
<br /></translate> | <br /></translate> | ||
− | |Step_Picture_00=R0015278_Mount_Completed_Assemblies_Screenshot_2023- | + | |Step_Picture_00=R0015278_Mount_Completed_Assemblies_Screenshot_2023-08-16_113337.png |
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}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate> | + | |Step_Title=<translate>Fit Carriage bracket</translate> |
− | |Step_Content=<translate> | + | |Step_Content=<translate><br />{{Warning|..ECR requested to amend bracket with below changes. Rework to shown picture if new style is not issued}} |
+ | Fit D0015720 carriage bracket as shown using M6 x 16 socket caps and A form washers | ||
+ | |||
+ | |||
+ | Ensure bracket is mounted square on carriage plate</translate> | ||
+ | |Step_Picture_00=R0015278_Mount_Completed_Assemblies_Screenshot_2023-07-14_112434.png | ||
+ | |Step_Picture_01=R0015278_Mount_Completed_Assemblies_Screenshot_2023-07-14_112136.png | ||
+ | |Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1310,"height":623,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.46,"scaleY":0.46,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/8/8d/R0015278_Mount_Completed_Assemblies_Screenshot_2023-07-14_112136.png","filters":[]}],"height":285,"width":600} | ||
+ | |Step_Picture_02=R0015278_Mount_Completed_Assemblies_Screenshot_2023-07-14_112548.png | ||
+ | |Step_Picture_03=R0015278_Mount_Completed_Assemblies_Screenshot_2023-10-11_075551.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Fixed end fixing position</translate> | ||
+ | |Step_Content=<translate>{{Warning|...It is vital this position is checked and adhered too so energy chain clash on fencing is not encountered when at full travel}} | ||
− | + | Fixed part of energy chain be be at this position on mounting tray | |
− | + | 1st hole 20mm from fold | |
− | |Step_Picture_00=R0015278_Mount_Completed_Assemblies_Screenshot_2023-07- | + | |
− | |Step_Picture_01=R0015278_Mount_Completed_Assemblies_Screenshot_2023-07- | + | 2nd hole 35mm from fold</translate> |
− | | | + | |Step_Picture_00=R0015278_Mount_Completed_Assemblies_Screenshot_2023-07-20_100310.png |
− | | | + | |Step_Picture_01=R0015278_Mount_Completed_Assemblies_Screenshot_2023-07-20_100314.png |
− | | | + | |Step_Picture_02=R0015278_Mount_Completed_Assemblies_Screenshot_2023-07-20_100650.png |
+ | |Step_Picture_03=R0015278_Mount_Completed_Assemblies_Screenshot_2023-07-20_100705.png | ||
+ | |Step_Picture_03_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1164,"height":745,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.52,"scaleY":0.52,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/f/f4/R0015278_Mount_Completed_Assemblies_Screenshot_2023-07-20_100705.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":260.04,"top":164.04,"width":64.29,"height":64.29,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":32.143847513730954,"ry":32.143847513730954}],"height":384,"width":600} | ||
+ | |Step_Picture_04=R0015278_Mount_Completed_Assemblies_Screenshot_2023-10-11_075804.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate> | + | |Step_Title=<translate>Important Information</translate> |
− | |Step_Content=<translate> | + | |Step_Content=<translate>Energy chain assembly has 2 different mounting positions |
+ | |||
+ | |||
+ | It is VITAL the correct ones are used | ||
+ | |||
− | + | Please fit using correct holes. Picture attached shows the energy chain fitted using the WRONG holes for mounting</translate> | |
− | |Step_Picture_00= | + | |Step_Picture_00=R0015278_Mount_Completed_Assemblies_Screenshot_2024-01-29_105349.png |
− | + | 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","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":723,"width":600} | |
− | | | ||
− | |||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Attach pre built R0015286 energy chain</translate> | |Step_Title=<translate>Attach pre built R0015286 energy chain</translate> | ||
− | |Step_Content=<translate>Fit pre built energy chain from assembly R0015286 and attach using | + | |Step_Content=<translate>Fit pre built energy chain from assembly R0015286 and attach using M6 x 16 countersunk fasteners, M6 a form washers and M6 nyloc nuts |
{{Warning|...Ensure reversed links are fitted to the gripper assembly connection end Ensure energy chain brackets are fixed so the energy chain runs parallel to the trays}}</translate> | {{Warning|...Ensure reversed links are fitted to the gripper assembly connection end Ensure energy chain brackets are fixed so the energy chain runs parallel to the trays}}</translate> | ||
Ligne 191 : | Ligne 199 : | ||
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− | |||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
Ligne 215 : | Ligne 222 : | ||
<br />{{Info|... enough adjustment is not available on remaining positions, first position can be moved up and new measurement taken}}<br /></translate> | <br />{{Info|... enough adjustment is not available on remaining positions, first position can be moved up and new measurement taken}}<br /></translate> | ||
|Step_Picture_00=R0015278_Mount_Completed_Assemblies_Screenshot_2023-07-14_113555.png | |Step_Picture_00=R0015278_Mount_Completed_Assemblies_Screenshot_2023-07-14_113555.png | ||
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|Step_Picture_01=R0015278_Mount_Completed_Assemblies_Screenshot_2023-07-14_113604.png | |Step_Picture_01=R0015278_Mount_Completed_Assemblies_Screenshot_2023-07-14_113604.png | ||
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}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
Ligne 249 : | Ligne 242 : | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Mount Datum Sensor and bracket</translate> | |Step_Title=<translate>Mount Datum Sensor and bracket</translate> | ||
− | |Step_Content=<translate>Mount D0015598 with E0000366 as shown | + | |Step_Content=<translate>Mount D0015598 with E0000366 as shown at 250mm from end . Use M8 |
− | + | D nuts, M8 x 16 socket caps and A form washers | |
− | |||
Set sensor to carriage face. Gap should be no larger than 1mm. Check gap at all points of travel along carriage face</translate> | Set sensor to carriage face. Gap should be no larger than 1mm. Check gap at all points of travel along carriage face</translate> | ||
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+ | 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+ | |Step_Picture_01=R0015278_Mount_Completed_Assemblies_Screenshot_2023-10-11_080241.png | ||
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}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
Ligne 276 : | Ligne 271 : | ||
− | 2 Adjust tensioner to apply tension to chain</translate> | + | 2 Adjust tensioner to apply tension to chain. This should be set so chain has minimal slack, but is not under excessive tension.</translate> |
|Step_Picture_00=R0015278_Mount_Completed_Assemblies_Screenshot_2023-07-14_115547.png | |Step_Picture_00=R0015278_Mount_Completed_Assemblies_Screenshot_2023-07-14_115547.png | ||
|Step_Picture_01=R0015278_Mount_Completed_Assemblies_Screenshot_2023-07-14_115552.png | |Step_Picture_01=R0015278_Mount_Completed_Assemblies_Screenshot_2023-07-14_115552.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate> | + | |Step_Title=<translate>Now move to section two</translate> |
− | |Step_Content=<translate> | + | |Step_Content=<translate>Section two of this dokit must be followed |
− | + | Found here | |
− | + | [[R0015278 Mount Completed Assemblies Section two]]</translate> | |
− | |||
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}} | }} | ||
{{Notes}} | {{Notes}} |
Instructions to mount completed assemblies to main frame
Auteur Gareth Green | Dernière modification 27/02/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Instructions to mount completed assemblies to main frame
R0015278_Mount_Completed_Assemblies_Screenshot_2023-08-16_111949.png
Tools Required
Standard Hex key set
Standard spanner set
300 mm rule
1000mm rule
Parts Required
D0008288 Takeup Pad Left (D7339) (Wet/P F Matt) x 1
D0015583 Take Up Beam Joiner x 1
D0015598 Datum Flag: Saw Infeed x 1
D0015717 Energy Chain Angle Bracket Lower x 5
D0015718 Energy Chain Angle Bracket Upper x 5
D0015720 Carriage Bracket x 1
D0015721 Energy Chain Tray Deep Long x 1
D0015723 Energy Chain Tray Shallow x 1
D0015724 Energy Chain Tray Deep x 1
D0015725 Energy Chain Tray Shallow Medium x 1
D0015742 Takeup Pad Right ZX5 x 1
E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1
R0015011 Bench Assemble Gripper
R0015063 Bench Assemble Roller Tables
R0015096 Bench Assemble Transfer Drive Assembly
R0015101 Bench assembly take up assembly
R0015286 Bench Assemble X axis components and energy chain
This dokit is split into 2 parts , please ensure part 2 is used
Use loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all fasteners to show finalised
Mount roller beds as indicated , using M8 x 25 socket caps and heavy M8 washers.
Do not apply adhesive to fasteners and only apply holding tension to fasteners
1 Mount Gripper assembly to carriage using 2 off M8 x 35 socket caps 2 off Mi8 x 2 5 socket caps and heavy M8 washers
2 Check and adjust parallel to ensure gripper is true to hepco beam both indicated measurements should be identical
3 Finalise level of gripper. Use engineers level on indicated face . Manipulate mounting brackets to set level. Finalise fasteners once set Tolerance 0.5mm
1 Mount 5 off D0015717 Lower mounting angle with 2 off M10 x 30 set bolts and A form washers per bracket . Do not apply adhesive at this point
2 Set height to just clear plastic frame cap and set bracket level
Mount 5 off D0015718 to indicated points using M6 x 12 socket caps and heavy M6 washers . Set faces flush as with previous step
Do not apply adhesive at this point
Lightly fix these parts, as adjustment will be required later
1 Fit D0015721 to indicate point Using M5 x 16 button hex bolt, M5 penny washer and M5 nyloc nut .
2 Fit D0015724 to indicate point with same fixings as above
3 Fit D0015723to indicate point with same fixings as above
4 Fit D0015725 at indicated position .
Fit D0015720 carriage bracket as shown using M6 x 16 socket caps and A form washers
Ensure bracket is mounted square on carriage plate
Fixed part of energy chain be be at this position on mounting tray
1st hole 20mm from fold
2nd hole 35mm from fold
Energy chain assembly has 2 different mounting positions
It is VITAL the correct ones are used
Please fit using correct holes. Picture attached shows the energy chain fitted using the WRONG holes for mounting
Fit pre built energy chain from assembly R0015286 and attach using M6 x 16 countersunk fasteners, M6 a form washers and M6 nyloc nuts
1 Move gripper with energy chain attached to point indicated
2 Adjust bracket in indicated direction so that energy chain sits central in the tray
3 Measure indicated distance S
4 Set the next 4 lower tray mounting points to replicate this measurement using the same method of adjustment with the angled bracket
Using the first point used to set the brackets , measure the gap indicated and replicate this measurement on the other 4 points . This is adjusted by moving the indicated bracket up or down .
Move Gripper carriage along the complete length of the hepco beam , and monitor the energy chain .
Check that there is no sideways pressure on the chain from misalignment
Check that no snags occur on fixings when energy chain is travelling
Now aligned , ensure all fixings used to assemble the energy trays and brackets have adhesive apllied and final tension added to fasteners and pen marked
Mount D0015598 with E0000366 as shown at 250mm from end . Use M8
D nuts, M8 x 16 socket caps and A form washers
Set sensor to carriage face. Gap should be no larger than 1mm. Check gap at all points of travel along carriage face
1 Position 1 off drive assembly in the positions indicated
2 Use a 1000mm steel rule to align indicated sprocket with drive sprocket on drive shaft indicated
1 Fit drive chain to shaft sprocket and motor assembly.
2 Adjust tensioner to apply tension to chain. This should be set so chain has minimal slack, but is not under excessive tension.
Section two of this dokit must be followed
Found here
en none 0 Draft
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