[version en cours de rédaction] | [version en cours de rédaction] |
(4 révisions intermédiaires par le même utilisateur non affichées) | |||
Ligne 1 : | Ligne 1 : | ||
{{Tuto Details | {{Tuto Details | ||
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− | |Description=<translate>Details to install pneumatic loom</translate> | + | |Description=<translate>Details to install pneumatic and electrical loom</translate> |
|Difficulty=Hard | |Difficulty=Hard | ||
|Duration=8 | |Duration=8 | ||
Ligne 127 : | Ligne 127 : | ||
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Ligne 178 : | Ligne 178 : | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate> | + | |Step_Title=<translate>Prepare Pipes and Cables</translate> |
− | |Step_Content=<translate>1 Cut 6 lengths of 6mm black pipe at 5 meter long . | + | |Step_Content=<translate>1 Cut 6 lengths of 6mm black pipe at 5 meter long . |
− | + | 2 Use cables EC05F and 24F from loom box</translate> | |
− | + | |Step_Picture_00=R0015146_Pneumatic_pipe_Installation_Screenshot_2023-12-14_103530.png | |
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{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate> | + | |Step_Title=<translate>Connections</translate> |
− | |Step_Content=<translate> | + | |Step_Content=<translate>1 Connect EC05f to in port of shown Ethercat box |
− | + | 2 Connect 24f to in port of shown Ethercat box and tidy loom with cable ties | |
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− | + | 3 Leave slack here for regulator connections</translate> | |
− | |Step_Picture_00= | + | |Step_Picture_00=R0015146_Pneumatic_pipe_Installation_Screenshot_2023-12-14_103643.png |
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{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate> | + | |Step_Title=<translate>Loom Regulator pipes</translate> |
− | |Step_Content=<translate> | + | |Step_Content=<translate>1 Loom across and attach 6 off 6mm black pipes to lower tab of tie bases. |
− | + | 2 Route pipes through area shown | |
− | + | 3 Exit pipes at this point | |
+ | 4 Identify pipes using airline to blow through. Use numbers 2069,2029,809,802,2022 and 2062. | ||
− | + | 5 Exit 2069,2029,809 and 802 through cutout. Leave 2022 and 2062 as is | |
− | + | 6 Connect Regulators as shown</translate> | |
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{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate> | + | |Step_Title=<translate>Y91 Eject reed switches</translate> |
− | |Step_Content=<translate> | + | |Step_Content=<translate>1 Use reed switches CBX 141 and CBX 142 from loom box |
− | + | Set in position on eject cylinder using test box . CBX 141 home position CBX142 out position . Reed switches are mounted on bottom face of cylinder | |
− | + | 2 Exit cables at point shown | |
− | + | 3 loom through energy chain</translate> | |
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{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate> | + | |Step_Title=<translate>Y91 Eject pneumatic connections</translate> |
− | |Step_Content=<translate> | + | |Step_Content=<translate>1 Cut 2 off 6mm black pipes at 4.5 meters long |
− | + | 2 Loom through energy chain | |
+ | 3 Then box section as shown | ||
− | + | 4 Exit point though cutout | |
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− | |||
− | + | 5 Use air to identify pipes as 901 and 909 | |
+ | 6 Connect eject cylinder as shown . incorporating reed switches into loom | ||
− | + | 7 Finalise reed switch loom and exit to ethercat box</translate> | |
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{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate> | + | |Step_Title=<translate>Y80 Infeed top clamp</translate> |
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}} | }} | ||
{{Notes}} | {{Notes}} |
Details to install pneumatic and electrical loom
Auteur Gareth Green | Dernière modification 27/02/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Details to install pneumatic and electrical loom
R0015146_Pneumatic_pipe_Installation_Screenshot_2023-12-14_115535.png
This instruction is to incorporate assembly R0015033B Module F Wiring loom alongside this
See Electrical department for prepared components from above assembly
Tools Required
Pipe cutters
Pipe identification markers
Flush cutters
Parts Required
P0000010 6mm 1/8 elbow fitting x 6 P0000046 Fitting: 'Y' Adaptor 6mm x 6
P0000047 Bulkhead Elbow 6mm x 1
P0000159 Fitting: Stem Blanking Plug 6mm x 2
P0000160 Fitting: Flow Controller In Line 6mm x 2
P0000551 6mm inline Quick Exhaust Fitting x 3
P0001030 Fitting: SMC 6mm Equal Tee x 1
P0001008 regulator x 3
P0001009 Regulator nut x 3
P0001106 Plug in reducer 12-8mm x 1
P0001107 Fitting 12mm equal tee x 1
P0001166 12mm tube to tube elbow x 1
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added
1 Fit front tray using 3 off M6 x 12 socket caps and 3 off penny washers
Ensure tray is fitted flush to frame on external edges
2 Assemble 3 off P0001008 regulators with 6 off P0000010 elbows as shown
3 Fit regulators to tray , ensuring all orientated the same and correct way
4 Add identification labels printed from dyno machine to regulators front and rear as follows
Y206 Centralise
Y202 Side clamp
Y80 Infeed Top clamp
1 Connect 8mm Red pipe to air gun regulator .From main air service unit through trunking to regulator
2 Connect 12mm pipe as shown
Additional holes added for cable tie bases .
ECR Raised 14/12 /23 to capture. Until processed rework parts at production
1 Fit 2 off M4 tie base as shown using M4 x 6 button sockets. Ensure to orientate as shown
2 Fit 5 off M6 tie base as shown. Use M5x10 button sockets to fix
3 Fit 2 off M4 tie bases to eject using 2 off M4 x 6 button sockets
4 Fit 2 off M4 tie bases to eject using 2 off M4 x 6 button sockets
5 Fit 1 off M4 tie bases to eject using 1 off M4 x 6 button socket
6 Fit 1 off M6 cable tie base using M5 x 10 button socket
1 Fit ethercat box as shown using 2 off M3 x 25 pan heads. Fit 2 off M3 A Form washers and 2 off M3 nuts behind
2 Fit 240v socket using 4 off M4 x 12 socket caps and 4 off A Form washers . Fit 4 off M4 A Form washers and 4 off M4 nyloc nuts behind
3 Refit front cover to 240v connection box
1 Cut 6 lengths of 6mm black pipe at 5 meter long .
2 Use cables EC05F and 24F from loom box
1 Connect EC05f to in port of shown Ethercat box
2 Connect 24f to in port of shown Ethercat box and tidy loom with cable ties
3 Leave slack here for regulator connections
1 Loom across and attach 6 off 6mm black pipes to lower tab of tie bases.
2 Route pipes through area shown
3 Exit pipes at this point
4 Identify pipes using airline to blow through. Use numbers 2069,2029,809,802,2022 and 2062.
5 Exit 2069,2029,809 and 802 through cutout. Leave 2022 and 2062 as is
6 Connect Regulators as shown
1 Use reed switches CBX 141 and CBX 142 from loom box
Set in position on eject cylinder using test box . CBX 141 home position CBX142 out position . Reed switches are mounted on bottom face of cylinder
2 Exit cables at point shown
3 loom through energy chain
1 Cut 2 off 6mm black pipes at 4.5 meters long
2 Loom through energy chain
3 Then box section as shown
4 Exit point though cutout
5 Use air to identify pipes as 901 and 909
6 Connect eject cylinder as shown . incorporating reed switches into loom
7 Finalise reed switch loom and exit to ethercat box
801 valve bank home to cylinder nose
803 to feed cylinder rear port and valve port indicated . P0000551 to be fitted to this line next to cylinder
en none 0 Draft
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