| [version en cours de rédaction] | [version en cours de rédaction] |
| (2 révisions intermédiaires par le même utilisateur non affichées) | |||
| Ligne 25 : | Ligne 25 : | ||
Standard taps | Standard taps | ||
| + | |||
| + | Ratchet 3/8 drive and 13mm socket | ||
| + | |||
| + | Copper/hide hammer | ||
| Ligne 35 : | Ligne 39 : | ||
D0005628 Saw chute infill panel x 1 | D0005628 Saw chute infill panel x 1 | ||
| − | H0004637 Offcut Chute ( | + | H0004637 Offcut Chute (H0005333) x 1 |
H0004660 Chute Bracket x 1 | H0004660 Chute Bracket x 1 | ||
| Ligne 53 : | Ligne 57 : | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
| − | |Step_Title=<translate>Fit | + | |Step_Title=<translate>Fit Saw cut sensors</translate> |
| − | |Step_Content=<translate>Fit | + | |Step_Content=<translate>Fit 3 off saw cut sensors from electrical dept. |
| + | |||
| + | |||
| + | Ensure orientated as shown | ||
| + | |||
| + | |||
| + | Labelled as | ||
| + | |||
| + | |||
| + | X208 | ||
| + | |||
| + | X209 | ||
| + | |||
| + | X269 | ||
| + | |||
| + | |||
| + | Use test box to set | ||
| + | |||
| + | |||
| + | X208 at home position. Cylinder contracted | ||
| + | |||
| + | X209 Saw cut out position. Cylinder extended, use air to lift head | ||
| − | |||
| − | |||
| − | |||
| − | |||
| − | |||
| − | |||
| + | X269 Saw mid switch . Set this in the middle of the 2 previous fitted sensors | ||
| − | + | <br /></translate> | |
| − | | | + | |Step_Picture_00=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_125003.png |
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| + | |Step_Picture_01=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_125155.png | ||
| + | |Step_Picture_02=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_125209.png | ||
| + | |Step_Picture_03=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_125249.png | ||
| + | |Step_Picture_04=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_125254.png | ||
| + | |Step_Picture_05=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_125259.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
| − | |Step_Title=<translate> | + | |Step_Title=<translate>Fit motor</translate> |
| − | |Step_Content=<translate> | + | |Step_Content=<translate>Fit pre assembled motor to head assembly. Use 2 off M8 Nyloc nuts and A form washers. |
| − | + | Ensure correct orientation</translate> | |
| − | |Step_Picture_00=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023- | + | |Step_Picture_00=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_134221.png |
| + | |Step_Picture_01=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_134234.png | ||
| + | |Step_Picture_02=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_134239.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Fit pulley and belts</translate> | |Step_Title=<translate>Fit pulley and belts</translate> | ||
| − | |Step_Content=<translate>Fit pulley to saw motor ensure copper slip is used on taper lock grubscrews | + | |Step_Content=<translate>1 Fit pulley to saw motor ensure copper slip is used on taper lock grubscrews |
| − | + | 2 Fit 2 off belts | |
| + | 4 Apply tension to belts with belt tensioner | ||
| − | |||
| + | 5 Align both pulleys with steel rule, whilst aligning belts to be central on idler puller. | ||
| − | + | 6 Tension all securing grubscrews on both pullers . Pulley will move when tensioned, so take this into account when aligning</translate> | |
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| + | |Step_Picture_05=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_135749.png | ||
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| + | }} | ||
| + | {{Tuto Step | ||
| + | |Step_Title=<translate>Fit Infill panel to chute</translate> | ||
| + | |Step_Content=<translate>Fit D0005628 Saw chute infill panel to H0004637 Offcut Chute | ||
| + | |||
| + | Use M6 x 10 pointed grubscrews in infill section to use as markers | ||
| + | |||
| + | Position as shown | ||
| + | |||
| + | Use M6 x 12 socket caps with M6 A form washers to fix</translate> | ||
| + | |Step_Picture_00=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_125436.png | ||
| + | |Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":508,"height":640,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.18,"scaleY":1.18,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/e/e7/R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_125436.png","filters":[]},{"type":"wfnumberedbullet","version":"2.4.6","originX":"left","originY":"top","left":322,"top":361,"width":25,"height":25,"fill":"rgb(0,0,0)","stroke":"#FF0000","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"objects":[{"type":"circle","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":24,"height":24,"fill":"#FF0000","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":12,"startAngle":0,"endAngle":6.283185307179586},{"type":"text","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":7.79,"height":15.82,"fill":"rgba(255,255,255,255)","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"1","fontSize":14,"fontWeight":"normal","fontFamily":"arial","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"styles":{} }],"number":1}],"height":756,"width":600} | ||
| + | |Step_Picture_01=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_133810.png | ||
| + | |Step_Picture_02=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_133814.png | ||
| + | |Step_Picture_03=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_133819.png | ||
| + | |Step_Picture_04=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_133824.png | ||
| + | |Step_Picture_05=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_133830.png | ||
| + | }} | ||
| + | {{Tuto Step | ||
| + | |Step_Title=<translate>Fit Infill panel to chute</translate> | ||
| + | |Step_Content=<translate></translate> | ||
| + | |Step_Picture_00=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_134030.png | ||
| + | |Step_Picture_01=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_134034.png | ||
| + | |Step_Picture_02=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_134040.png | ||
| + | |Step_Picture_03=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_134044.png | ||
| + | |Step_Picture_04=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_134048.png | ||
| + | |Step_Picture_05=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_134055.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Fit chute support</translate> | |Step_Title=<translate>Fit chute support</translate> | ||
| − | |Step_Content=<translate> | + | |Step_Content=<translate>1 Tap 2 off M6 tapped holes on top face of bracket |
| − | + | 2 Fit chute support to head assembly using 2 off M8 =x25 socket caps and 2 off M8 motor plate washers , do not apply final tension</translate> | |
| − | |||
|Step_Picture_00=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-10-19_135400.png | |Step_Picture_00=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-10-19_135400.png | ||
| + | |Step_Picture_01=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_140043.png | ||
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| + | |Step_Picture_02=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_140039.png | ||
| + | |Step_Picture_02_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":501,"height":665,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.2,"scaleY":1.2,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/8/88/R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_140039.png","filters":[]},{"type":"wfnumberedbullet","version":"2.4.6","originX":"left","originY":"top","left":299,"top":517,"width":25,"height":25,"fill":"rgb(0,0,0)","stroke":"#FF0000","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"objects":[{"type":"circle","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":24,"height":24,"fill":"#FF0000","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":12,"startAngle":0,"endAngle":6.283185307179586},{"type":"text","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":7.79,"height":15.82,"fill":"rgba(255,255,255,255)","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"2","fontSize":14,"fontWeight":"normal","fontFamily":"arial","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"styles":{} }],"number":2}],"height":796,"width":600} | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Fit chute</translate> | |Step_Title=<translate>Fit chute</translate> | ||
| − | |Step_Content=<translate>Fit swarf chute with M5 x 10 button | + | |Step_Content=<translate>Fit swarf chute with 4 off M5 x 10 button socket heads</translate> |
|Step_Picture_00=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-10-19_135434.png | |Step_Picture_00=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-10-19_135434.png | ||
| + | |Step_Picture_01=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_140216.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Align swarf chute and finalise</translate> | |Step_Title=<translate>Align swarf chute and finalise</translate> | ||
| − | |Step_Content=<translate>Adjust chute support so chute sits parallel to blade | + | |Step_Content=<translate>1 Adjust chute support so chute sits parallel to blade, Use slots on Bracket with M8 fasteners to adjust |
| − | Mark through 2 off M6 tapped holes on chute support bracket onto swarf chute | + | 2 Mark through 2 off M6 tapped holes on chute support bracket onto swarf chute |
| − | Remove swarf chute , drill 6.5mm diameter clearance holes | + | 3 Remove swarf chute , drill 6.5mm diameter clearance holes |
| − | Refit swarf chute and secure with M6 x 10 button sockets</translate> | + | 4 Refit swarf chute and secure with M6 x 10 button sockets</translate> |
|Step_Picture_00=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-10-19_135556.png | |Step_Picture_00=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-10-19_135556.png | ||
| + | |Step_Picture_01=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_140357.png | ||
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{{Tuto Step | {{Tuto Step | ||
| − | |Step_Title=<translate>Check spindle clearance</translate> | + | |Step_Title=<translate>Check spindle clearance and eject clearance</translate> |
| − | |Step_Content=<translate>Check spindle clearance once chute is fixed. | + | |Step_Content=<translate>1 Check spindle clearance once chute is fixed. |
| + | |||
| + | Hex head on spindle should clear swarf chute on all points of travel | ||
| + | 2 Check that when eject table moves in and out towards saw blade, clearance is present between M8 cap heads and top of chute</translate> | ||
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| + | }} | ||
| + | {{Tuto Step | ||
| + | |Step_Title=<translate>Attach anaconda assembly</translate> | ||
| + | |Step_Content=<translate>Attach saw motor anaconda to frame, using 2 off M6 x 16 socket caps and M6 A Form washers | ||
| − | + | Ensure dokit [[Correct Adjustment of Saw Anaconda Rotation]] is used, to correctly set anaconda | |
| − | |Step_Picture_00=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-10- | + | |
| + | <br /></translate> | ||
| + | |Step_Picture_00=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-10-19_135249.png | ||
| + | |Step_Picture_01=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_141313.png | ||
| + | |Step_Picture_02=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_141318.png | ||
| + | |Step_Picture_03=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_141325.png | ||
| + | |Step_Picture_04=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_141330.png | ||
| + | }} | ||
| + | {{Tuto Step | ||
| + | |Step_Title=<translate>Attach chute flap</translate> | ||
| + | |Step_Content=<translate>Attach pre built chute flap using M5 x 20 socket caps and M5 A Form washers</translate> | ||
| + | |Step_Picture_00=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_141624.png | ||
| + | |Step_Picture_01=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_141620.png | ||
| + | |Step_Picture_02=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_141629.png | ||
| + | |Step_Picture_03=R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-11-20_141633.png | ||
}} | }} | ||
{{Notes}} | {{Notes}} | ||
Version du 31 janvier 2024 à 14:02
Details for fitting motor and swarf chute
Difficulté
Moyen
Durée
2 heure(s)
Sommaire
- 1 Introduction
- 2 Étape 1 - Unless otherwise stated
- 3 Étape 2 - Fit Saw cut sensors
- 4 Étape 3 - Fit motor
- 5 Étape 4 - Fit pulley and belts
- 6 Étape 5 - Fit Infill panel to chute
- 7 Étape 6 - Fit Infill panel to chute
- 8 Étape 7 - Fit chute support
- 9 Étape 8 - Fit chute
- 10 Étape 9 - Align swarf chute and finalise
- 11 Étape 10 - Check spindle clearance and eject clearance
- 12 Étape 11 - Attach anaconda assembly
- 13 Étape 12 - Attach chute flap
- 14 Commentaires
Introduction
Tools Required
standard hex keys
Standard spanner set
1 meter steel rule
Copper slip
Chute flap template jig
Standard Hss drills
Standard taps
Ratchet 3/8 drive and 13mm socket
Copper/hide hammer
Parts Required
B0000048 Taperlock Set SPZ 80-2 1210-24 x 1
B0001175 Saw V-belt (special size 987mm) for 500mm blade x 2
D0005628 Saw chute infill panel x 1
H0004637 Offcut Chute (H0005333) x 1
H0004660 Chute Bracket x 1
P0000609 Reed Switch Mount (Tie Bar) x 3Étape 1 - Unless otherwise stated
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added
Étape 2 - Fit Saw cut sensors
Fit 3 off saw cut sensors from electrical dept.
Ensure orientated as shown
Labelled as
X208
X209
X269
Use test box to set
X208 at home position. Cylinder contracted
X209 Saw cut out position. Cylinder extended, use air to lift head
X269 Saw mid switch . Set this in the middle of the 2 previous fitted sensors
Étape 3 - Fit motor
Fit pre assembled motor to head assembly. Use 2 off M8 Nyloc nuts and A form washers.
Ensure correct orientation
Étape 4 - Fit pulley and belts
1 Fit pulley to saw motor ensure copper slip is used on taper lock grubscrews
2 Fit 2 off belts
4 Apply tension to belts with belt tensioner
5 Align both pulleys with steel rule, whilst aligning belts to be central on idler puller.
6 Tension all securing grubscrews on both pullers . Pulley will move when tensioned, so take this into account when aligning
Étape 5 - Fit Infill panel to chute
Fit D0005628 Saw chute infill panel to H0004637 Offcut Chute
Use M6 x 10 pointed grubscrews in infill section to use as markers
Position as shown
Use M6 x 12 socket caps with M6 A form washers to fix
Étape 6 - Fit Infill panel to chute
Étape 7 - Fit chute support
1 Tap 2 off M6 tapped holes on top face of bracket
2 Fit chute support to head assembly using 2 off M8 =x25 socket caps and 2 off M8 motor plate washers , do not apply final tension
Étape 8 - Fit chute
Fit swarf chute with 4 off M5 x 10 button socket heads
Étape 9 - Align swarf chute and finalise
1 Adjust chute support so chute sits parallel to blade, Use slots on Bracket with M8 fasteners to adjust
2 Mark through 2 off M6 tapped holes on chute support bracket onto swarf chute
3 Remove swarf chute , drill 6.5mm diameter clearance holes
4 Refit swarf chute and secure with M6 x 10 button sockets
Étape 10 - Check spindle clearance and eject clearance
1 Check spindle clearance once chute is fixed.
Hex head on spindle should clear swarf chute on all points of travel
2 Check that when eject table moves in and out towards saw blade, clearance is present between M8 cap heads and top of chute
Étape 11 - Attach anaconda assembly
Attach saw motor anaconda to frame, using 2 off M6 x 16 socket caps and M6 A Form washers
Ensure dokit Correct Adjustment of Saw Anaconda Rotation is used, to correctly set anaconda
Étape 12 - Attach chute flap
Attach pre built chute flap using M5 x 20 socket caps and M5 A Form washers
Draft
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