R0015321 Bench Assemble Guards and Doors : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
 
(7 révisions intermédiaires par le même utilisateur non affichées)
Ligne 53 : Ligne 53 :
 
Pen mark all fasteners to show finalised</translate>
 
Pen mark all fasteners to show finalised</translate>
 
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Paintwork quality</translate>
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|Step_Content=<translate>Please ensure all paintwork is inspected before assembly and any quality issues are reported.
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All paintwork must be of a good quality with no damage evident</translate>
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|Step_Picture_00=R0008013_Clacker_assembly_quality.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Roof Panel fit light</translate>
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|Step_Content=<translate>'''<u>Please Provide Fastener details and hole positions for drilled holes to fit lights if required</u>''' 
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<u>'''Please Provide photos of this step'''</u> 
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Fit Pre assembled lights to roof panel
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Ensure nyloc nuts are used to back of fixings on light assemblies
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Fit cable tie bases
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Attach Cables from lights to tie bases</translate>
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|Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-11-02_075436.png
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|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Roof panel fit beacon</translate>
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|Step_Content=<translate><u>'''Please Provide photos of this step'''</u> 
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Fit Beacon assembly to roof</translate>
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|Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-11-02_075436.png
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|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Roof panel fit Stuga sticker</translate>
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|Step_Content=<translate><u>'''Please Provide photos of this step'''</u>
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Fit Large clear Stuga sticker to top face of roof. Please ensure sticker is applied wet, so no air bubbles are present once fitted
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fit central and facing infeed</translate>
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|Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-11-02_075436.png
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|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Front Panel Upper Fit screen</translate>
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|Step_Content=<translate><u>'''Please Provide photos of this step'''</u>
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Fit screen to front panel
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Use M6 x 20 socket caps, M6 penny washers, M6 A Form washers and M6 nyloc nuts to fix
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Ecr raised 11/12/23  to amend hole position on screen D0007654B Perspex Glazing - Front Guard MkBto allow fitment
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Holes require slotting for time being until ecr is actioned</translate>
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|Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-11-02_081657.png
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|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Front Panel Upper fit camera</translate>
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|Step_Content=<translate><u>'''Please Provide photos of this step'''</u> 
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Fit C0001239 Micro SD Card 32Gb Class 10 x 1 to camera before mounting
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Fit camera to top guard using 3 off M4 x 12 socket caps , and back off with M4 dome nuts and M4 A form washers
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Ensure camera is fitted the correct orientation. Camera will have a 'UP' marked on body. This must be at the top
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Camera must be fitted to top corner of front guard closest to Module F saw unit</translate>
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|Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-11-02_081657.png
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|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Front Panel upper  Fit Sticker</translate>
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|Step_Content=<translate><u>'''Please Provide photos of this step'''</u>
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Fit small clear Stuga sticker to front panel
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Ensure sticker is fitted wet , so no air bubbles are present once fitted</translate>
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|Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-11-02_081657.png
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|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Rear Upper Panel  Fit Camera</translate>
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|Step_Content=<translate><u>'''Please Provide photos of this step'''</u> 
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Fit C0001239 Micro SD Card 32Gb Class 10 x 1 to camera before mounting
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Fit camera to rear panel using 3 off M4 x 12 socket caps , and back off with M4 dome nuts and M4 A form washers
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Ensure camera is fitted the correct orientation. Camera will have a 'UP' marked on body. This must be at the top</translate>
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|Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-11-02_081909.png
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|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Rear upper Panel Fit sticker</translate>
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|Step_Content=<translate><u>'''Please Provide photos of this step'''</u>
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Fit large Clear Stuga sticker . Ensure sticker is fitted wet to avoid air bubbles once fitted</translate>
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|Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-11-02_081909.png
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|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Door assembly  Fit Handles</translate>
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|Step_Content=<translate>Fit door handles to doors, ensure orientated as shown, With striker facing centre of door
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<u>'''Ensure Loctite 243 is used on all securing nuts and Securing bolts.  Remove all pre fitted bolts and add adhesive'''</u>
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Once tightened sufficiently check that rotation of handles are  smooth
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Fit 2 off door bars to each door , Adhesive is vital on locking fasteners for these rods
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Ensure chauffeured end is present and orientated correctly</translate>
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|Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-11-02_082100.png
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|Step_Picture_01=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-12-18_113020.png
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|Step_Picture_02=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-12-18_113409.png
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|Step_Picture_03=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-12-18_114119.png
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|Step_Picture_04=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-12-18_114146.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Attach key to handle</translate>
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|Step_Content=<translate>Ensure handle is left unlocked and key is fitted to handle as shown</translate>
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|Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-12-18_121001.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Door Assembly  Fit screens</translate>
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|Step_Content=<translate>Fit screens to doors
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Use M6 x 20 socket caps, M6 penny washers , M6 A form washers and M6 Nyloc
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nuts to fix
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Ensure protective wrap is only  removed from edges to allow fitment of screen
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<br /></translate>
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|Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-12-18_120743.png
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|Step_Picture_01=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-12-18_120756.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Door Assembly  Fit stickers</translate>
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|Step_Content=<translate>Fit stickers as shown
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Ensure all stickers are fitted wet, so no air bubbles are present once fitted</translate>
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|Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-12-18_121023.png
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}}
 
}}
 
{{Notes}}
 
{{Notes}}

Version actuelle datée du 10 janvier 2024 à 11:26

Bench assembly details for guards and doors

Auteur avatarGareth Green | Dernière modification 10/01/2024 par Gareth Green en cours de rédaction

Difficulté
Moyen
Durée
5 heure(s)

Bench assembly details for guards and doors

Difficulté
Moyen
Durée
5 heure(s)

Introduction

Tools Required


Standard hex key set

Standard spanner set

Dymo label printer


Parts Required


C0001152 Camera: HikVision DS-2CD2343G0-I-2.8mm x 3

C0001239 Micro SD Card 32Gb Class 10 x 3

D0007643B Perspex Glazing - Door x 4

D0007644B Machining Centre Door 1 x 2

D0007645B Machining Centre Door 2 x 2

D0007654B Perspex Glazing - Front Guard MkB x 1

H0015747 8mm diameter rod x 1 ( in process of changing to D0015747 x 4 )

M0000036 Sign - Ear Protection x 1

M0000201 T Handle Cabinet Lock x 2


Étape 1 - Unless otherwise stated

Use locktite 243 on all fasteners

Use loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png



Étape 2 - Paintwork quality

Please ensure all paintwork is inspected before assembly and any quality issues are reported.


All paintwork must be of a good quality with no damage evident

R0008013 Clacker assembly quality.png



Étape 3 - Roof Panel fit light

Please Provide Fastener details and hole positions for drilled holes to fit lights if required

Please Provide photos of this step

Fit Pre assembled lights to roof panel


Ensure nyloc nuts are used to back of fixings on light assemblies


Fit cable tie bases


Attach Cables from lights to tie bases

R0015321 Bench Assemble Guards and Doors Screenshot 2023-11-02 075436.png
ZX5 Production R0015122 Module A to R0015139 Module B alignment photorequired.png


Étape 4 - Roof panel fit beacon

Please Provide photos of this step 


Fit Beacon assembly to roof

R0015321 Bench Assemble Guards and Doors Screenshot 2023-11-02 075436.png
ZX5 Production R0015122 Module A to R0015139 Module B alignment photorequired.png


Étape 5 - Roof panel fit Stuga sticker

Please Provide photos of this step


Fit Large clear Stuga sticker to top face of roof. Please ensure sticker is applied wet, so no air bubbles are present once fitted


fit central and facing infeed

R0015321 Bench Assemble Guards and Doors Screenshot 2023-11-02 075436.png
ZX5 Production R0015122 Module A to R0015139 Module B alignment photorequired.png


Étape 6 - Front Panel Upper Fit screen

Please Provide photos of this step


Fit screen to front panel


Use M6 x 20 socket caps, M6 penny washers, M6 A Form washers and M6 nyloc nuts to fix


Ecr raised 11/12/23 to amend hole position on screen D0007654B Perspex Glazing - Front Guard MkBto allow fitment


Holes require slotting for time being until ecr is actioned

R0015321 Bench Assemble Guards and Doors Screenshot 2023-11-02 081657.png
ZX5 Production R0015122 Module A to R0015139 Module B alignment photorequired.png


Étape 7 - Front Panel Upper fit camera

Please Provide photos of this step

Fit C0001239 Micro SD Card 32Gb Class 10 x 1 to camera before mounting

Fit camera to top guard using 3 off M4 x 12 socket caps , and back off with M4 dome nuts and M4 A form washers

Ensure camera is fitted the correct orientation. Camera will have a 'UP' marked on body. This must be at the top


Camera must be fitted to top corner of front guard closest to Module F saw unit

R0015321 Bench Assemble Guards and Doors Screenshot 2023-11-02 081657.png
ZX5 Production R0015122 Module A to R0015139 Module B alignment photorequired.png


Étape 8 - Front Panel upper Fit Sticker

Please Provide photos of this step


Fit small clear Stuga sticker to front panel


Ensure sticker is fitted wet , so no air bubbles are present once fitted

R0015321 Bench Assemble Guards and Doors Screenshot 2023-11-02 081657.png
ZX5 Production R0015122 Module A to R0015139 Module B alignment photorequired.png


Étape 9 - Rear Upper Panel Fit Camera

Please Provide photos of this step

Fit C0001239 Micro SD Card 32Gb Class 10 x 1 to camera before mounting


Fit camera to rear panel using 3 off M4 x 12 socket caps , and back off with M4 dome nuts and M4 A form washers


Ensure camera is fitted the correct orientation. Camera will have a 'UP' marked on body. This must be at the top

R0015321 Bench Assemble Guards and Doors Screenshot 2023-11-02 081909.png
ZX5 Production R0015122 Module A to R0015139 Module B alignment photorequired.png


Étape 10 - Rear upper Panel Fit sticker

Please Provide photos of this step


Fit large Clear Stuga sticker . Ensure sticker is fitted wet to avoid air bubbles once fitted

R0015321 Bench Assemble Guards and Doors Screenshot 2023-11-02 081909.png
ZX5 Production R0015122 Module A to R0015139 Module B alignment photorequired.png


Étape 11 - Door assembly Fit Handles

Fit door handles to doors, ensure orientated as shown, With striker facing centre of door


Ensure Loctite 243 is used on all securing nuts and Securing bolts. Remove all pre fitted bolts and add adhesive


Once tightened sufficiently check that rotation of handles are smooth


Fit 2 off door bars to each door , Adhesive is vital on locking fasteners for these rods


Ensure chauffeured end is present and orientated correctly

R0015321 Bench Assemble Guards and Doors Screenshot 2023-11-02 082100.png

R0015321 Bench Assemble Guards and Doors Screenshot 2023-12-18 113409.png
R0015321 Bench Assemble Guards and Doors Screenshot 2023-12-18 114119.png
R0015321 Bench Assemble Guards and Doors Screenshot 2023-12-18 114146.png

Étape 12 - Attach key to handle

Ensure handle is left unlocked and key is fitted to handle as shown

R0015321 Bench Assemble Guards and Doors Screenshot 2023-12-18 121001.png



Étape 13 - Door Assembly Fit screens

Fit screens to doors


Use M6 x 20 socket caps, M6 penny washers , M6 A form washers and M6 Nyloc

nuts to fix


Ensure protective wrap is only removed from edges to allow fitment of screen


R0015321 Bench Assemble Guards and Doors Screenshot 2023-12-18 120743.png
R0015321 Bench Assemble Guards and Doors Screenshot 2023-12-18 120756.png


Étape 14 - Door Assembly Fit stickers

Fit stickers as shown


Ensure all stickers are fitted wet, so no air bubbles are present once fitted


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