R0015358 Conveyor chassis : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
Ligne 56 : Ligne 56 :
  
  
−
Mark Blowers as shown . #
+
Mark Blowers as shown . <u>'''Please provide dimensions for these holes'''</u>
  
−
Drill through with 4.2mm drill then tap outside face shown half way with M5</translate>
+
Drill through with 2.5mm drill
 +
 
 +
Then drill half way from outside face with 4.2mm drill
 +
 
 +
Then tap outside face shown   M5</translate>
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_123909.png
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_123909.png
 
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Ligne 69 : Ligne 73 :
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Assemble mounts</translate>
 
|Step_Title=<translate>Assemble mounts</translate>
−
|Step_Content=<translate>Assemble 4 off mounts  
+
|Step_Content=<translate>Assemble 4 off mounts
  
  
−
Each mount has 3 off maytec fittings  
+
Ensure maytec fittings are orientated correctly
  
−
 
+
Ensure spring clip is fitted to D nut
−
Ensure maytec fittings are orientated correctly
 
  
 
'''<u>Please capture picture of maytec fittings added to this block and correct orientation</u>'''</translate>
 
'''<u>Please capture picture of maytec fittings added to this block and correct orientation</u>'''</translate>
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_124234.png
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_124234.png
 
|Step_Picture_01=R0015358_Conveyor_chassis_Screenshot_2023-11-16_142104.png
 
|Step_Picture_01=R0015358_Conveyor_chassis_Screenshot_2023-11-16_142104.png
 +
|Step_Picture_02=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 89 : Ligne 93 :
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_125250.png
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_125250.png
 
|Step_Picture_01=R0015358_Conveyor_chassis_Screenshot_2023-11-16_142233.png
 
|Step_Picture_01=R0015358_Conveyor_chassis_Screenshot_2023-11-16_142233.png
 +
|Step_Picture_02=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Picture_02=R0015358_Conveyor_chassis_Screenshot_2023-10-31_134920.png
 
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 +
|Step_Picture_03=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Picture_01=R0015358_Conveyor_chassis_Screenshot_2023-11-16_142440.png
 
|Step_Picture_01=R0015358_Conveyor_chassis_Screenshot_2023-11-16_142440.png
 
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 +
|Step_Picture_02=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 138 : Ligne 145 :
 
'''<u>Photos in correct sequence required please</u>'''</translate>
 
'''<u>Photos in correct sequence required please</u>'''</translate>
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_125023.png
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_125023.png
 +
|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
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'''<u>Photos required in correct sequence please</u>'''</translate>
 
'''<u>Photos required in correct sequence please</u>'''</translate>
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_125153.png
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_125153.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Quality Check</translate>
 +
|Step_Content=<translate>Check issued stainless plates 2 off have been countersunk correctly
 +
 +
 +
M4 countersunk should sit flush, not above top of stainless sheet</translate>
 +
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
 +
|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 162 : Ligne 179 :
 
'''<u>Photos required in correct sequence please</u>'''</translate>
 
'''<u>Photos required in correct sequence please</u>'''</translate>
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_125404.png
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_125404.png
 +
|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 170 : Ligne 188 :
 
'''<u>Photos required in correct sequence please</u>'''</translate>
 
'''<u>Photos required in correct sequence please</u>'''</translate>
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_133247.png
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_133247.png
 +
|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate>Fit mid roller</translate>
+
|Step_Title=<translate>Fit mid rollers</translate>
−
|Step_Content=<translate>Fit mid roller</translate>
+
|Step_Content=<translate>Fit mid rollers</translate>
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_133333.png
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_133333.png
 
|Step_Picture_01=R0015358_Conveyor_chassis_Screenshot_2023-11-16_142811.png
 
|Step_Picture_01=R0015358_Conveyor_chassis_Screenshot_2023-11-16_142811.png
 +
|Step_Picture_02=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 187 : Ligne 207 :
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_133447.png
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_133447.png
 
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":661,"height":536,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.91,"scaleY":0.91,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/4/44/R0015358_Conveyor_chassis_Screenshot_2023-10-31_133447.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":370.01,"top":263.01,"width":101.36,"height":101.36,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":50.68230839379009,"ry":50.68230839379009}],"height":487,"width":600}
 
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":661,"height":536,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.91,"scaleY":0.91,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/4/44/R0015358_Conveyor_chassis_Screenshot_2023-10-31_133447.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":370.01,"top":263.01,"width":101.36,"height":101.36,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":50.68230839379009,"ry":50.68230839379009}],"height":487,"width":600}
 +
|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 197 : Ligne 218 :
 
'''<u>Photos required in correct sequence please</u>'''</translate>
 
'''<u>Photos required in correct sequence please</u>'''</translate>
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_133536.png
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_133536.png
 +
|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 211 : Ligne 233 :
  
  
−
Fit motor to bearing flange
+
Fit motor to bearing flange, do not apply final tension or adhesive to locating grubscrew as motor will need to be removed later on
 +
 
 +
It is important to test fit at this stage to identify correct fitment
  
 
'''<u>Photos required in correct sequence please</u>'''</translate>
 
'''<u>Photos required in correct sequence please</u>'''</translate>
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_133901.png
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_133901.png
 +
|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 223 : Ligne 248 :
 
'''<u>Photos required in correct sequence please</u>'''</translate>
 
'''<u>Photos required in correct sequence please</u>'''</translate>
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_134014.png
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_134014.png
 +
|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 
}}
 
}}
 
{{Notes}}
 
{{Notes}}

Version du 19 décembre 2023 à 09:30

Assembly details for conveyor frame

Auteur avatarGareth Green | Dernière modification 5/09/2024 par Gareth Green en cours de rédaction

Difficulté
Moyen
Durée
4 heure(s)

Assembly details for conveyor frame

Difficulté
Moyen
Durée
4 heure(s)

Introduction

Tools Required


standard hex key set

Standard spanner set

Standard HSS drill set

Standard tap set

Utility knife


Parts Required


B0000441 Conveyor 3580mm x 300mm x 1

B0001013 Conveyor Motor SEW - WA 10 x 1

B0001177 Pair conveyor side cheeks and bearings slave x 2

M0000133 Conveyor Belt XL-AS 7350 x 300 B x 1

P0000200 Elbow Adaptor 6mm - M5 x 3



Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png



Étape 2 - Drill blower points on rollers

indicated 3 roller housings will require blower holes adding


Mark Blowers as shown . Please provide dimensions for these holes

Drill through with 2.5mm drill

Then drill half way from outside face with 4.2mm drill

Then tap outside face shown M5

R0015358 Conveyor chassis Screenshot 2023-11-16 141728.png
R0015358 Conveyor chassis Screenshot 2023-11-16 141738.png
R0015358 Conveyor chassis Screenshot 2023-11-16 141743.png
R0015358 Conveyor chassis Screenshot 2023-11-16 141806.png

Étape 3 - Assemble mounts

Assemble 4 off mounts


Ensure maytec fittings are orientated correctly

Ensure spring clip is fitted to D nut

Please capture picture of maytec fittings added to this block and correct orientation

R0015358 Conveyor chassis Screenshot 2023-10-31 124234.png
R0015358 Conveyor chassis Screenshot 2023-11-16 142104.png
ZX5 Production R0015122 Module A to R0015139 Module B alignment photorequired.png


Étape 4 - insert M4 plate nuts

insert 8 off supplied m4 plate nuts into correct face of long frame sections


4 off per side

R0015358 Conveyor chassis Screenshot 2023-10-31 125250.png
R0015358 Conveyor chassis Screenshot 2023-11-16 142233.png
ZX5 Production R0015122 Module A to R0015139 Module B alignment photorequired.png


Étape 5 - Assemble main frame

...Ensure maytec barrel fittings are positioned on inside face

Assemble main maytec frame


Ensure all sections are set in a parallel position

Please capture pictures for this please

ZX5 Production R0015122 Module A to R0015139 Module B alignment photorequired.png

Étape 6 - Finalise all fasteners

Ensure all fasteners are finalised on frame

R0000711 Rotary Base Assembly quality-assurance-testing.png



Étape 7 - Fit Slave roller (non driven)

Fit slave roller assembly as shown

Ensure spacer washers are fitted


Ensure blower points are orientated correctly to suit belt rotation direction

Better photos required please

R0015358 Conveyor chassis Screenshot 2023-10-31 124815.png

ZX5 Production R0015122 Module A to R0015139 Module B alignment photorequired.png


Étape 8 - Fit drive roller

Fit drive roller assembly as shown


Ensure spacer washers are fitted


Ensure blower point is orientated correctly to suit belt rotation direction

Photos in correct sequence required please

R0015358 Conveyor chassis Screenshot 2023-10-31 125023.png
ZX5 Production R0015122 Module A to R0015139 Module B alignment photorequired.png


Étape 9 - Attach adhesive tape

Fit supplied adhesive tape to top face of frame at shown points


Photos required in correct sequence please

R0015358 Conveyor chassis Screenshot 2023-10-31 125153.png



Étape 10 - Quality Check

Check issued stainless plates 2 off have been countersunk correctly


M4 countersunk should sit flush, not above top of stainless sheet

R0008013 Clacker assembly quality.png
ZX5 Production R0015122 Module A to R0015139 Module B alignment photorequired.png


Étape 11 - Fit stainless top plates

Use stainless plates as a guide to align M4 plate nuts before removing adhesive tape backing


...Ensure stainless plates are aligned correctly. They should be parallel to maytec main frame


Once aligned , remove adhesive tape backing and secure stainless plates into position


Fit 8 off supplied m4 countersunk hex sockets to finalise stainless plate fitting

Photos required in correct sequence please

R0015358 Conveyor chassis Screenshot 2023-10-31 125404.png
ZX5 Production R0015122 Module A to R0015139 Module B alignment photorequired.png


Étape 12 - Fit belt

Fit belt to assembly


Photos required in correct sequence please

R0015358 Conveyor chassis Screenshot 2023-10-31 133247.png
ZX5 Production R0015122 Module A to R0015139 Module B alignment photorequired.png


Étape 13 - Fit mid rollers

Fit mid rollers

R0015358 Conveyor chassis Screenshot 2023-10-31 133333.png
R0015358 Conveyor chassis Screenshot 2023-11-16 142811.png
ZX5 Production R0015122 Module A to R0015139 Module B alignment photorequired.png


Étape 14 - Tension slave roller

Set lower roller tension


Measure and set gap to 15mm either side

Photos required in correct sequence please

ZX5 Production R0015122 Module A to R0015139 Module B alignment photorequired.png


Étape 15 - Tension drive roller

Tension drive roller to provide adequate tension to belt


Ensure both sides are set tot he same measurement

Photos required in correct sequence please

R0015358 Conveyor chassis Screenshot 2023-10-31 133536.png
ZX5 Production R0015122 Module A to R0015139 Module B alignment photorequired.png


Étape 16 - Check all fasteners

Quality check all fasteners


ensure all fasteners have adhesive applied, are correctly tensioned and are pen marked to indicate finalised

R0000711 Rotary Base Assembly quality-assurance-testing.png



Étape 17 - Fit drive motor and flange

Fit drive flange to bearing cheek ensuring correct orientation to allow correct fitment of motor


Fit motor to bearing flange, do not apply final tension or adhesive to locating grubscrew as motor will need to be removed later on

It is important to test fit at this stage to identify correct fitment

Photos required in correct sequence please

R0015358 Conveyor chassis Screenshot 2023-10-31 133901.png
ZX5 Production R0015122 Module A to R0015139 Module B alignment photorequired.png


Étape 18 - Fit blower fittings

Fit 3 off blower fittings to mounting points on bearing cheeks


Photos required in correct sequence please

R0015358 Conveyor chassis Screenshot 2023-10-31 134014.png
ZX5 Production R0015122 Module A to R0015139 Module B alignment photorequired.png


Commentaires

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