R0015321 Bench Assemble Guards and Doors : Différence entre versions

[version en cours de rédaction]

Version du 18 décembre 2023 à 12:43

Bench assembly details for guards and doors

Auteur Gareth Green | Dernière modification 10/01/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽

Difficulté

Moyen

Durée

5 heure(s)

Bench assembly details for guards and doors

Difficulté

Moyen

Durée

5 heure(s)

Sommaire

1 Introduction
2 Étape 1 - Unless otherwise stated
3 Étape 2 - Roof Panel fit light
4 Étape 3 - Roof panel fit beacon
5 Étape 4 - Roof panel fit Stuga sticker
6 Étape 5 - Front Panel Upper Fit screen
7 Étape 6 - Front Panel Upper fit camera
8 Étape 7 - Front Panel upper Fit Sticker
9 Étape 8 - Rear Upper Panel Fit Camera
10 Étape 9 - Rear upper Panel Fit sticker
11 Étape 10 - Door assembly Fit Handles
12 Étape 11 - Door Assembly Fit screens
13 Étape 12 - Door Assembly Fit locking pins
14 Étape 13 - Door Assembly Fit stickers
15 Commentaires

Introduction

Tools Required

Standard hex key set

Standard spanner set

Dymo label printer

Parts Required

C0001152 Camera: HikVision DS-2CD2343G0-I-2.8mm x 3

C0001239 Micro SD Card 32Gb Class 10 x 3

D0007643B Perspex Glazing - Door x 4

D0007644B Machining Centre Door 1 x 2

D0007645B Machining Centre Door 2 x 2

D0007654B Perspex Glazing - Front Guard MkB x 1

H0015747 8mm diameter rod x 1 ( in process of changing to D0015747 x 4 )

M0000036 Sign - Ear Protection x 1

M0000201 T Handle Cabinet Lock x 2

Étape 1 - Unless otherwise stated

Use locktite 243 on all fasteners

Use loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png

Étape 2 - Roof Panel fit light

Please Provide Fastener details and hole positions for drilled holes to fit lights if required

Please Provide photos of this step

Fit Pre assembled lights to roof panel

Ensure nyloc nuts are used to back of fixings on light assemblies

Fit cable tie bases

Attach Cables from lights to tie bases

Étape 3 - Roof panel fit beacon

Please Provide photos of this step

Fit Beacon assembly to roof

Étape 4 - Roof panel fit Stuga sticker

Please Provide photos of this step

Fit Large clear Stuga sticker to top face of roof. Please ensure sticker is applied wet, so no air bubbles are present once fitted

fit central and facing infeed

Étape 5 - Front Panel Upper Fit screen

Please Provide photos of this step

Fit screen to front panel

Use M6 x 20 socket caps, M6 penny washers, M6 A Form washers and M6 nyloc nuts to fix

Ecr raised 11/12/23 to amend hole position on screen D0007654B Perspex Glazing - Front Guard MkBto allow fitment

Holes require slotting for time being until ecr is actioned

Étape 6 - Front Panel Upper fit camera

Please Provide photos of this step

Fit C0001239 Micro SD Card 32Gb Class 10 x 1 to camera before mounting

Fit camera to top guard using 3 off M4 x 12 socket caps , and back off with M4 dome nuts and M4 A form washers

Ensure camera is fitted the correct orientation. Camera will have a 'UP' marked on body. This must be at the top

Camera must be fitted to top corner of front guard closest to Module F saw unit

Étape 7 - Front Panel upper Fit Sticker

Please Provide photos of this step

Fit small clear Stuga sticker to front panel

Ensure sticker is fitted wet , so no air bubbles are present once fitted

Étape 8 - Rear Upper Panel Fit Camera

Please Provide photos of this step

Fit C0001239 Micro SD Card 32Gb Class 10 x 1 to camera before mounting

Fit camera to rear panel using 3 off M4 x 12 socket caps , and back off with M4 dome nuts and M4 A form washers

Ensure camera is fitted the correct orientation. Camera will have a 'UP' marked on body. This must be at the top

Étape 9 - Rear upper Panel Fit sticker

Please Provide photos of this step

Fit large Clear Stuga sticker . Ensure sticker is fitted wet to avoid air bubbles once fitted

Étape 10 - Door assembly Fit Handles

Fit door handles to doors, ensure orientated as shown, With striker facing centre of door

Ensure Loctite 243 is used on all securing nuts and Securing bolts. Remove all pre fitted bolts and add adhesive

Once tightened sufficiently check that rotation of handles are smooth

Fit 2 off door bars to each door , Adhesive is vital on locking fasteners for these rods

Ensure chauffeured end is present and orientated correctly

R0015321 Bench Assemble Guards and Doors Screenshot 2023-12-18 113409.png

R0015321 Bench Assemble Guards and Doors Screenshot 2023-12-18 114119.png

R0015321 Bench Assemble Guards and Doors Screenshot 2023-12-18 114146.png

Étape 11 - Door Assembly Fit screens

Fit screens to doors

Étape 12 - Door Assembly Fit locking pins

Fit locking pins to doors

Étape 13 - Door Assembly Fit stickers

Commentaires

en none 0 Draft

@@ Ligne 56 : / Ligne 56 : @@
 {{Tuto Step
 |Step_Title=<translate>Roof Panel fit light</translate>
-|Step_Content=<translate>Fit Pre assembled lights to roof panel
+|Step_Content=<translate>'''<u>Please Provide Fastener details and hole positions for drilled holes to fit lights if required</u>'''
+<u>'''Please Provide photos of this step'''</u>
+Fit Pre assembled lights to roof panel
@@ Ligne 67 : / Ligne 71 : @@
 Attach Cables from lights to tie bases</translate>
 |Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-11-02_075436.png
+|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 }}
 {{Tuto Step
 |Step_Title=<translate>Roof panel fit beacon</translate>
-|Step_Content=<translate>  Fit Beacon assembly to roof</translate>
+|Step_Content=<translate><u>'''Please Provide photos of this step'''</u>
+Fit Beacon assembly to roof</translate>
 |Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-11-02_075436.png
+|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 }}
 {{Tuto Step
 |Step_Title=<translate>Roof panel fit Stuga sticker</translate>
-|Step_Content=<translate>Fit Large clear stuga sticker to top face of roof
+|Step_Content=<translate><u>'''Please Provide photos of this step'''</u>
+Fit Large clear Stuga sticker to top face of roof. Please ensure sticker is applied wet, so no air bubbles are present once fitted
 fit central and facing infeed</translate>
 |Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-11-02_075436.png
+|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 }}
 {{Tuto Step
 |Step_Title=<translate>Front Panel Upper Fit screen</translate>
-|Step_Content=<translate>Fit screen to front panel
+|Step_Content=<translate><u>'''Please Provide photos of this step'''</u>
+Fit screen to front panel
+Use M6 x 20 socket caps, M6 penny washers, M6 A Form washers and M6 nyloc nuts to fix
@@ Ligne 91 : / Ligne 110 : @@
 Holes require slotting for time being until ecr is actioned</translate>
 |Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-11-02_081657.png
+|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 }}
 {{Tuto Step
 |Step_Title=<translate>Front Panel Upper fit camera</translate>
-|Step_Content=<translate>Fit C0001239 Micro SD Card 32Gb Class 10 x 1 to camera before mounting
+|Step_Content=<translate><u>'''Please Provide photos of this step'''</u>
+Fit C0001239 Micro SD Card 32Gb Class 10 x 1 to camera before mounting
 Fit camera to top guard using 3 off M4 x 12 socket caps , and back off with M4 dome nuts and M4 A form washers
@@ Ligne 103 : / Ligne 125 : @@
 Camera must be fitted to top corner of front guard closest to Module F saw unit</translate>
 |Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-11-02_081657.png
+|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 }}
 {{Tuto Step
 |Step_Title=<translate>Front Panel upper  Fit Sticker</translate>
-|Step_Content=<translate>Fit small clear Stuga sticker to front panel</translate>
+|Step_Content=<translate><u>'''Please Provide photos of this step'''</u>
+Fit small clear Stuga sticker to front panel
+Ensure sticker is fitted wet , so no air bubbles are present once fitted</translate>
 |Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-11-02_081657.png
+|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 }}
 {{Tuto Step
 |Step_Title=<translate>Rear Upper Panel  Fit Camera</translate>
-|Step_Content=<translate>Fit C0001239 Micro SD Card 32Gb Class 10 x 1 to camera before mounting
+|Step_Content=<translate><u>'''Please Provide photos of this step'''</u>
+Fit C0001239 Micro SD Card 32Gb Class 10 x 1 to camera before mounting
@@ Ligne 119 : / Ligne 151 : @@
 Ensure camera is fitted the correct orientation. Camera will have a 'UP' marked on body. This must be at the top</translate>
 |Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-11-02_081909.png
+|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 }}
 {{Tuto Step
 |Step_Title=<translate>Rear upper Panel Fit sticker</translate>
-|Step_Content=<translate>Fit large Clear Stuga sticker</translate>
+|Step_Content=<translate><u>'''Please Provide photos of this step'''</u>
+Fit large Clear Stuga sticker . Ensure sticker is fitted wet to avoid air bubbles once fitted</translate>
 |Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-11-02_081909.png
+|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 }}
 {{Tuto Step
-|Step_Title=<translate>Door Assembly  Fit screens</translate>
+|Step_Title=<translate>Door assembly  Fit Handles</translate>
-|Step_Content=<translate>Fit screens to doors</translate>
+|Step_Content=<translate>Fit door handles to doors, ensure orientated as shown, With striker facing centre of door
+<u>'''Ensure Loctite 243 is used on all securing nuts and Securing bolts.  Remove all pre fitted bolts and add adhesive'''</u>
+Once tightened sufficiently check that rotation of handles are  smooth
+Fit 2 off door bars to each door , Adhesive is vital on locking fasteners for these rods
+Ensure chauffeured end is present and orientated correctly</translate>
 |Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-11-02_082100.png
+|Step_Picture_01=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-12-18_113020.png
+|Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":304,"height":467,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.97,"scaleY":1.97,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/9/9a/R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-12-18_113020.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":361,"top":351,"width":200,"height":200,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":100,"ry":100}],"height":922,"width":600}
+|Step_Picture_02=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-12-18_113409.png
+|Step_Picture_03=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-12-18_114119.png
+|Step_Picture_04=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-12-18_114146.png
 }}
 {{Tuto Step
-|Step_Title=<translate>Door assembly  Fit Handles</translate>
+|Step_Title=<translate>Door Assembly  Fit screens</translate>
-|Step_Content=<translate>Fit door handles to doors</translate>
+|Step_Content=<translate>Fit screens to doors</translate>
 |Step_Picture_00=R0015321_Bench_Assemble_Guards_and_Doors_Screenshot_2023-11-02_082100.png
 }}