R0015307 Bench assembly spindle drive cylinders : Différence entre versions

[version en cours de rédaction]

Version actuelle datée du 11 décembre 2023 à 15:17

Pre Assembly of drive cylinders with sensors

Auteur Gareth Green | Dernière modification 11/12/2023 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽

Difficulté

Moyen

Durée

3 heure(s)

Pre Assembly of drive cylinders with sensors

Difficulté

Moyen

Durée

3 heure(s)

Sommaire

1 Introduction
2 Étape 1 - Unless otherwise stated
3 Étape 2 - All Air fittings must have sealant applied
4 Étape 3 - Mount single plunge home sensor
5 Étape 4 - Attach air fittings to single plunge cylinders
6 Étape 5 - Attach sensor bracket to Single plunge cylider
7 Étape 6 - Fit single out sensor
8 Étape 7 - Attach air fittings to double plunge cylinders
9 Étape 8 - Mount double plunge cylinder sensors
10 Étape 9 - Mount magnet to cylinder anchor
11 Commentaires

Introduction

Tools Required

Standard spanner set

Small screwdriver set

Reed switch test box

Araldite 2 part adhesive

Parts Required

D0015540 sensor bracket x 8

P0000488 Sensor x 8

P0001098 elbow adapter x 12

P0000238 6mm elbow x 8

P0001198 6mm flow elbow x 8

P0000459 4mm elbow x 4

P0001202 4mm flow elbow x 4

P0001200 cylinder x 8

P0001201 cylinder x 4

P0001047 reed switch x 16

D0007630 cylinder anchor x 8

M0001170 magnet x 8

Étape 1 - Unless otherwise stated

Loctite 243 must be used on all bolts

Bolts must be pen marked when finalised

R0000712E Rotary Trunking Screenshot 2023-05-31 084239.png

Étape 2 - All Air fittings must have sealant applied

All threaded pneumatic fittings MUST have adequate Loctite572 applied

The ring has an anti drop system for tooling on emergency stop, and presence of any air leaks will affect this feature

Étape 3 - Mount single plunge home sensor

8 off

1 Remove OEM sensor locking nut from sensors P0000488

2 Label sensors at trailing end SH

3 Use m4 x 6 button heads and attach sensor to D0015540 as shown

...Ensure 2 off indicated m4 x 6 button fasteners are pulled into the rebate left when the locking grubscrew is removed

Étape 4 - Attach air fittings to single plunge cylinders

8 off P0001200 cylinder

Use Loctite 572 on all air fittings

1 Attach P0001098 elbow as shown

2 Attach P0001198 elbow

3 Attach P0000238 elbow

Étape 5 - Attach sensor bracket to Single plunge cylider

8 off

Use 2 off m6 x 16 socket caps to attach sensor bracket to cylinder

Étape 6 - Fit single out sensor

8 off

1 label 8 off P0001047 sensor SO at connection end

2 Use test box and connect sensor and set position on cylinder with piston extended out of cylinder

...It is vital the reed switch is set to mid read point on the cylinder . With the cylinder in the position to be set, the reed switch should be moved forward and back to determine the length of movement the switch will read at. Then the reed switch should be set at the middle point of reading

Étape 7 - Attach air fittings to double plunge cylinders

Use Loctite 572 on all air fittings

4 off Cylinder P0001201

1 Attach P0000459 4mm elbow

2 Attach P0001098 elbow

3 Attach P0001202 flow regulator elbow

Bench assembly spindle drive cylinders Screenshot 42.png

Étape 8 - Mount double plunge cylinder sensors

Mark 4 off sensors P0001047 at connection end DO

Mark 4 off sensors P0001047 at connection end DH

Use test box and set reed switches in position on cylinders orientated as shown in picture

...It is vital the reed switch is set to mid read point on the cylinder . With the cylinder in the position to be set, the reed switch should be moved forward and back to determine the length of movement the switch will read at. Then the reed switch should be set at the middle point of reading

Étape 9 - Mount magnet to cylinder anchor

M0001170 magnet must have additional adhesive applied to be adequately attached to D0007630 cylinder anchor

Commentaires

en none 0 Draft

@@ Ligne 58 : / Ligne 58 : @@
 Bolts must be pen marked when finalised</translate>
 |Step_Picture_00=R0000712E_Rotary_Trunking_Screenshot_2023-05-31_084239.png
+}}
+{{Tuto Step
+|Step_Title=<translate>All Air fittings must have sealant applied</translate>
+|Step_Content=<translate>All threaded pneumatic fittings MUST have adequate Loctite572 applied
+The ring has an anti drop system for tooling on emergency stop, and presence of any air leaks will affect this feature</translate>
+|Step_Picture_00=R0008013_Clacker_assembly_quality.png
 }}
 {{Tuto Step
@@ Ligne 67 : / Ligne 75 : @@
 Label sensors at trailing end SH
-Use m4 x 6 button heads and attach sensor to D0015540 as shown</translate>
+Use m4 x 6 button heads and attach sensor to D0015540 as shown
+<br />{{Info|...Ensure 2 off indicated m4 x 6 button fasteners are pulled into the rebate left when the locking grubscrew is removed}}<br /></translate>
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 {{Tuto Step
@@ Ligne 109 : / Ligne 119 : @@
 label 8 off P0001047 sensor  SO at connection end
-Use test box and connect sensor and set position on cylinder with piston extended out of cylinder</translate>
+Use test box and connect sensor and set position on cylinder with piston extended out of cylinder
+<br />{{Warning|...It is vital the reed switch is set to mid read point on the cylinder .  With the cylinder in the position to be set, the reed switch should be moved forward and back to determine the length of movement the switch will read at. Then the reed switch should be set at the middle point of reading}}<br /></translate>
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@@ Ligne 121 : / Ligne 133 : @@
-  Attach P0000459 4mm elbom
+  Attach P0000459 4mm elbow
 Attach P0001098 elbow
-Attach P0001198 flow regulator elbow</translate>
+Attach P0001202 flow regulator elbow</translate>
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@@ Ligne 139 : / Ligne 151 : @@
-Use test box and set reed switches in position on cylinders orientated as shown in picture</translate>
+Use test box and set reed switches in position on cylinders orientated as shown in picture
+{{Warning|...It is vital the reed switch is set to mid read point on the cylinder .  With the cylinder in the position to be set, the reed switch should be moved forward and back to determine the length of movement the switch will read at. Then the reed switch should be set at the middle point of reading}}</translate>
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