R0015307 Bench assembly spindle drive cylinders : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
 
(6 révisions intermédiaires par le même utilisateur non affichées)
Ligne 5 : Ligne 5 :
 
|Categories=Production
 
|Categories=Production
 
|Difficulty=Medium
 
|Difficulty=Medium
|Duration=2
+
|Duration=3
 
|Duration-type=hour(s)
 
|Duration-type=hour(s)
 
}}
 
}}
Ligne 36 : Ligne 36 :
 
P0000459 4mm elbow x 4
 
P0000459 4mm elbow x 4
  
P0000629 4mm flow elbow x 4
+
P0001202 4mm flow elbow x 4
  
 
P0001200 cylinder x 8
 
P0001200 cylinder x 8
Ligne 58 : Ligne 58 :
 
Bolts must be pen marked when finalised</translate>
 
Bolts must be pen marked when finalised</translate>
 
|Step_Picture_00=R0000712E_Rotary_Trunking_Screenshot_2023-05-31_084239.png
 
|Step_Picture_00=R0000712E_Rotary_Trunking_Screenshot_2023-05-31_084239.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>All Air fittings must have sealant applied</translate>
 +
|Step_Content=<translate>All threaded pneumatic fittings MUST have adequate Loctite572 applied
 +
 +
 +
The ring has an anti drop system for tooling on emergency stop, and presence of any air leaks will affect this feature</translate>
 +
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 67 : Ligne 75 :
 
2 Label sensors at trailing end SH
 
2 Label sensors at trailing end SH
  
3 Use m4 x 6 button heads and attach sensor to D0015540 as shown</translate>
+
3 Use m4 x 6 button heads and attach sensor to D0015540 as shown
 +
 
 +
<br />{{Info|...Ensure 2 off indicated m4 x 6 button fasteners are pulled into the rebate left when the locking grubscrew is removed}}<br /></translate>
 
|Step_Picture_00=Bench_assembly_spindle_drive_cylinders_Screenshot_36.png
 
|Step_Picture_00=Bench_assembly_spindle_drive_cylinders_Screenshot_36.png
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 109 : Ligne 119 :
 
1 label 8 off P0001047 sensor  SO at connection end  
 
1 label 8 off P0001047 sensor  SO at connection end  
  
2 Use test box and connect sensor and set position on cylinder with piston extended out of cylinder</translate>
+
2 Use test box and connect sensor and set position on cylinder with piston extended out of cylinder
 +
 
 +
<br />{{Warning|...It is vital the reed switch is set to mid read point on the cylinder .  With the cylinder in the position to be set, the reed switch should be moved forward and back to determine the length of movement the switch will read at. Then the reed switch should be set at the middle point of reading}}<br /></translate>
 
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Ligne 121 : Ligne 133 :
  
  
1  Attach P0000459 4mm elbom
+
1  Attach P0000459 4mm elbow
  
 
2 Attach P0001098 elbow
 
2 Attach P0001098 elbow
  
3 Attach P0001198 flow regulator elbow</translate>
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3 Attach P0001202 flow regulator elbow</translate>
 
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Ligne 139 : Ligne 151 :
  
  
Use test box and set reed switches in position on cylinders orientated as shown in picture</translate>
+
Use test box and set reed switches in position on cylinders orientated as shown in picture
 +
 
 +
{{Warning|...It is vital the reed switch is set to mid read point on the cylinder .  With the cylinder in the position to be set, the reed switch should be moved forward and back to determine the length of movement the switch will read at. Then the reed switch should be set at the middle point of reading}}</translate>
 
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Version actuelle datée du 11 décembre 2023 à 16:17

Auteur avatarGareth Green | Dernière modification 11/12/2023 par Gareth Green en cours de rédaction

Introduction

Tools Required


Standard spanner set

Small screwdriver set

Reed switch test box

Araldite 2 part adhesive


Parts Required


D0015540 sensor bracket x 8

P0000488 Sensor x 8

P0001098 elbow adapter x 12

P0000238 6mm elbow x 8

P0001198 6mm flow elbow x 8

P0000459 4mm elbow x 4

P0001202 4mm flow elbow x 4

P0001200 cylinder x 8

P0001201 cylinder x 4

P0001047 reed switch x 16

D0007630 cylinder anchor x 8

M0001170 magnet x 8


Étape 1 - Unless otherwise stated

Loctite 243 must be used on all bolts

Bolts must be pen marked when finalised



Étape 2 - All Air fittings must have sealant applied

All threaded pneumatic fittings MUST have adequate Loctite572 applied


The ring has an anti drop system for tooling on emergency stop, and presence of any air leaks will affect this feature



Étape 3 - Mount single plunge home sensor

8 off

1 Remove OEM sensor locking nut from sensors P0000488

2 Label sensors at trailing end SH

3 Use m4 x 6 button heads and attach sensor to D0015540 as shown


...Ensure 2 off indicated m4 x 6 button fasteners are pulled into the rebate left when the locking grubscrew is removed



Étape 4 - Attach air fittings to single plunge cylinders

8 off P0001200 cylinder


Use Loctite 572 on all air fittings


1 Attach P0001098 elbow as shown

2 Attach P0001198 elbow

3 Attach P0000238 elbow



Étape 5 - Attach sensor bracket to Single plunge cylider

8 off


Use 2 off m6 x 16 socket caps to attach sensor bracket to cylinder



Étape 6 - Fit single out sensor

8 off


1 label 8 off P0001047 sensor SO at connection end

2 Use test box and connect sensor and set position on cylinder with piston extended out of cylinder


...It is vital the reed switch is set to mid read point on the cylinder . With the cylinder in the position to be set, the reed switch should be moved forward and back to determine the length of movement the switch will read at. Then the reed switch should be set at the middle point of reading



Étape 7 - Attach air fittings to double plunge cylinders

Use Loctite 572 on all air fittings


4 off Cylinder P0001201


1 Attach P0000459 4mm elbow

2 Attach P0001098 elbow

3 Attach P0001202 flow regulator elbow


Étape 8 - Mount double plunge cylinder sensors

Mark 4 off sensors P0001047 at connection end DO

Mark 4 off sensors P0001047 at connection end DH


Use test box and set reed switches in position on cylinders orientated as shown in picture

...It is vital the reed switch is set to mid read point on the cylinder . With the cylinder in the position to be set, the reed switch should be moved forward and back to determine the length of movement the switch will read at. Then the reed switch should be set at the middle point of reading



Étape 9 - Mount magnet to cylinder anchor

M0001170 magnet must have additional adhesive applied to be adequately attached to D0007630 cylinder anchor



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