R0015099 Guard panel drilling : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
Ligne 215 : Ligne 215 :
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate>Drill hood</translate>
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|Step_Title=<translate>Drill hood and rear tray</translate>
 
|Step_Content=<translate>1  Drill 4 off marked holes on hood  to M6 tapped , add small countersink to face indicated to aid fitment to frame  
 
|Step_Content=<translate>1  Drill 4 off marked holes on hood  to M6 tapped , add small countersink to face indicated to aid fitment to frame  
  
  
−
2 Drill</translate>
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2 Drill rear tray to 7.5mm at points indicted by grubscrews</translate>
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}}
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{{Tuto Step
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|Step_Title=<translate>Drill and add rivnut Front tray</translate>
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|Step_Content=<translate>1 Drill marked positions to correct core size (please provide size)  for M5 rivnut. Add small countersink to hole to allow flush fitment
 +
 
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2 Use rivnut applicator to insert and fix 2 off M5 rivnuts</translate>
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}}
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{{Tuto Step
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|Step_Title=<translate>Remove all fitted panels</translate>
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|Step_Content=<translate>Remove all panels
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Clean all swarf from frame and clean paintwork</translate>
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|Step_Picture_00=R0015099_Guard_panel_drilling_Screenshot_2023-11-10_132927.png
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|Step_Picture_01=R0015099_Guard_panel_drilling_Screenshot_2023-11-10_133041.png
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|Step_Picture_02=R0015099_Guard_panel_drilling_Screenshot_2023-11-10_133045.png
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}}
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{{Tuto Step
 +
|Step_Title=<translate>Drill additional tie base</translate>
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|Step_Content=<translate>Drill and tap additional M5 at point indicated
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1  position 125mm
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2 position 25mm
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<br /></translate>
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|Step_Picture_02=R0015099_Guard_panel_drilling_Screenshot_2023-11-10_133242.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Fit stainless undertrays</translate>
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|Step_Content=<translate>1  Fit 16 off M8 x 16 socket caps with M8 A form washers at the points indicated. Add loctite 243 as fitting bolts
 +
 
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 +
Leave enough clearance for trays to slot over
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2 Position stainless trays as shown
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3 Adjust height of trays to fit flush with top of frame and finalise bolts to secure</translate>
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}}
 
{{Notes}}
 
{{Notes}}

Version du 10 novembre 2023 à 15:38

Details to drill to suit guard panels

Auteur avatarGareth Green | Dernière modification 18/12/2023 par Gareth Green en cours de rédaction

Difficulté
Moyen
Durée
6 heure(s)

Details to drill to suit guard panels

Difficulté
Moyen
Durée
6 heure(s)

Introduction

Tools Required


Standard hex key set

Standard Hss drill set

Standard Tap set

Material clamps

Clamping blocks

Drill

Cutting fluid

Marker pen

Hide hammer


Parts Required


D0000330 Rear Chute Panel (500mm) x 1

D0004391E LF Side Sheet Mk5 (5395E) x 1

D0004576E Saw Centre Frame Mk5 (5343E) Standard Hand x 1

D0010967 Saw Mk5 Undertray x 2

D0015238 Saw Top Hood ZX5 x 1

H0004649 Chute Insert Outfeed (5321) x 1

H0004697 Chute Insert Infeed (5322) x 1

H0004751 Ejector Tray Front (5323) x 1

H0004752 Ejector Tray Rear (5324) x 1

H0004846 Right Side Hinged Panel x 1

D0001878 Rear saw door x 1


Étape 1 - Drill hinge panel

Drill hinge panel as detailed


1 Clamp panel in position equalising edges to frame


2 Drill vertical face holes onto frame M6 tapped


3 Mark 4 off holes with M6 pointed grubscrew


4 Drill 4 off to 7.5 mm


5 Check correct drilling by fixing panel with M6 socket caps

R0015099 Guard panel drilling Screenshot 2023-10-20 085458.png
R0015099 Guard panel drilling Screenshot 2023-10-20 085606.png

Étape 2 - Drill Side sheet

1 Clamp panel in place. Set equal position side ways and flush to top face


2 Drill 8 off M6 tapped holes as shown


3 Drill and tap M5 , then countersink to allow flush fitment of M5 countersunk bolt

R0015099 Guard panel drilling Screenshot 2023-10-20 085649.png

Étape 3 - Drill rear chute and inserts

1 Drill infeed and outfeed chute inserts 1 off M6 tapped per insert

Align as shown


Pictures required please

2 Drill and fit main rear chute as detailed

R0015099 Guard panel drilling Screenshot 2023-10-20 085751.png
R0015099 Guard panel drilling Screenshot 2023-10-20 085759.png

Étape 4 - Drill rear door

1 Position door above rear chute panel


Pictures of below required please

2 Align height so inner door lip is below chute panel lip


3 check to of door is above frame top crossmember


4 Drill 4 off M6 tapped holes for fixing to frame

R0015099 Guard panel drilling Screenshot 2023-10-20 085919.png
R0015099 Guard panel drilling Screenshot 2023-11-10 113340.png
R0015099 Guard panel drilling Screenshot 2023-11-10 113345.png
R0015099 Guard panel drilling Screenshot 2023-11-10 113349.png

Étape 5 - Drill rear tray

Set rear tray flush with all edges shown


Mark and drill Panel M6 tapped,

R0015099 Guard panel drilling Screenshot 2023-10-20 085946.png
R0015099 Guard panel drilling Screenshot 2023-11-10 113628.png
R0015099 Guard panel drilling Screenshot 2023-11-10 113638.png
R0015099 Guard panel drilling Screenshot 2023-11-10 113644.png

Étape 6 - Drill front tray

Set front tray flush with all edges shown


Mark and drill Panel M6 tapped,


Ecr raised to amend panel 10/11/23

...Front corner shown may catch weld on frame when mounting, this may require rework

R0015099 Guard panel drilling Screenshot 2023-10-20 090042.png
R0015099 Guard panel drilling Screenshot 2023-11-10 113858.png
R0015099 Guard panel drilling Screenshot 2023-11-10 113920.png

Étape 7 - Fit top hood and position

1 Lift hood onto frame


2 Clamp hood into position , ensuring all faces are set flush with frame

R0015099 Guard panel drilling Screenshot 2023-10-20 090131.png
R0015099 Guard panel drilling Screenshot 2023-10-20 090137.png

Étape 8 - Mark Fixing points

1 Mark 4 off fixing points with 7.5mm drill


2 Mark 3 off rear hood points by using M6 x 10 pointed grubscrews , winding into lower panel and impacting with hammer


3 Set top hood position even to front tray


4 Remove hood from frame

Étape 9 - Drill hood and rear tray

1 Drill 4 off marked holes on hood to M6 tapped , add small countersink to face indicated to aid fitment to frame


2 Drill rear tray to 7.5mm at points indicted by grubscrews


Étape 10 - Drill and add rivnut Front tray

1 Drill marked positions to correct core size (please provide size) for M5 rivnut. Add small countersink to hole to allow flush fitment


2 Use rivnut applicator to insert and fix 2 off M5 rivnuts


Étape 11 - Remove all fitted panels

Remove all panels


Clean all swarf from frame and clean paintwork

R0015099 Guard panel drilling Screenshot 2023-11-10 132927.png
R0015099 Guard panel drilling Screenshot 2023-11-10 133041.png
R0015099 Guard panel drilling Screenshot 2023-11-10 133045.png


Étape 12 - Drill additional tie base

Drill and tap additional M5 at point indicated


1 position 125mm


2 position 25mm


R0015099 Guard panel drilling Screenshot 2023-11-10 133242.png


Étape 13 - Fit stainless undertrays

1 Fit 16 off M8 x 16 socket caps with M8 A form washers at the points indicated. Add loctite 243 as fitting bolts


Leave enough clearance for trays to slot over


2 Position stainless trays as shown


3 Adjust height of trays to fit flush with top of frame and finalise bolts to secure

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