R0015099 Guard panel drilling : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Page créée avec « {{Tuto Details |Main_Picture=R0015099_Guard_panel_drilling_Screenshot_2023-10-20_084801.png |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"image","version... »)
 
Ligne 21 : Ligne 21 :
  
 
Clamping blocks  
 
Clamping blocks  
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Drill 
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Cutting fluid
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Marker pen 
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Hide hammer 
  
  
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H0004846 Right Side Hinged Panel x 1
 
H0004846 Right Side Hinged Panel x 1
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D0001878 Rear saw door x 1
  
 
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Ligne 52 : Ligne 62 :
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Drill hinge panel</translate>
 
|Step_Title=<translate>Drill hinge panel</translate>
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|Step_Content=<translate>Drill hinge panel as detailed</translate>
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|Step_Content=<translate>Drill hinge panel as detailed
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1  Clamp panel in position equalising edges to frame
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2  Drill  vertical face holes onto frame M6 tapped
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3  Mark 4 off holes with M6 pointed grubscrew
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4  Drill 4 off to 7.5 mm
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5  Check correct drilling  by fixing panel with M6 socket caps</translate>
 
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{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Drill Side sheet</translate>
 
|Step_Title=<translate>Drill Side sheet</translate>
−
|Step_Content=<translate>Drill side sheet as detailed</translate>
+
|Step_Content=<translate>1  Clamp panel in place.  Set equal position side ways and flush to top face
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 +
 
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2 Drill 8 off M6 tapped holes as shown
 +
 
 +
 
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3 Drill and tap M5 , then countersink to allow flush fitment of M5 countersunk bolt</translate>
 
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{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Drill rear chute and inserts</translate>
 
|Step_Title=<translate>Drill rear chute and inserts</translate>
−
|Step_Content=<translate>Drill infeed and outfeed chute inserts and main rear chute as detailed</translate>
+
|Step_Content=<translate>1  Drill infeed and outfeed chute inserts 1 off M6 tapped per insert
 +
 
 +
Align as shown
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 +
 
 +
<u>'''Pictures required please'''</u>
 +
 
 +
2  Drill and fit main rear chute as detailed</translate>
 
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}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Drill rear door</translate>
 
|Step_Title=<translate>Drill rear door</translate>
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|Step_Content=<translate>Align and drill rear door</translate>
+
|Step_Content=<translate>1  Position door above rear chute panel
 +
 
 +
 
 +
<u>'''Pictures of below required please'''</u>
 +
 
 +
2 Align height so inner door lip is below chute panel lip
 +
 
 +
 
 +
3 check to of door is above frame top crossmember
 +
 
 +
 
 +
4 Drill 4 off M6 tapped holes for fixing to frame</translate>
 
|Step_Picture_00=R0015099_Guard_panel_drilling_Screenshot_2023-10-20_085919.png
 
|Step_Picture_00=R0015099_Guard_panel_drilling_Screenshot_2023-10-20_085919.png
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|Step_Picture_01=R0015099_Guard_panel_drilling_Screenshot_2023-11-10_113340.png
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|Step_Picture_03=R0015099_Guard_panel_drilling_Screenshot_2023-11-10_113349.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Drill rear tray</translate>
 
|Step_Title=<translate>Drill rear tray</translate>
−
|Step_Content=<translate>Drill rear tray as detailed</translate>
+
|Step_Content=<translate>Set rear tray flush with all edges shown
 +
 
 +
 
 +
Mark and drill Panel M6 tapped,</translate>
 
|Step_Picture_00=R0015099_Guard_panel_drilling_Screenshot_2023-10-20_085946.png
 
|Step_Picture_00=R0015099_Guard_panel_drilling_Screenshot_2023-10-20_085946.png
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|Step_Picture_03=R0015099_Guard_panel_drilling_Screenshot_2023-11-10_113644.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Drill front tray</translate>
 
|Step_Title=<translate>Drill front tray</translate>
−
|Step_Content=<translate>Drill front tray as detailed</translate>
+
|Step_Content=<translate>Set front tray flush with all edges shown
 +
 
 +
 
 +
Mark and drill Panel M6 tapped,
 +
 
 +
 
 +
Ecr raised to amend panel 10/11/23
 +
 
 +
{{Warning|...Front corner shown may catch weld on frame when mounting, this may require rework}}<br /></translate>
 
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{{Tuto Step
 
{{Tuto Step
Ligne 90 : Ligne 184 :
 
{{Notes}}
 
{{Notes}}
 
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{{Tuto Status
 
{{Tuto Status
 
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Version du 10 novembre 2023 à 13:46

Details to drill to suit guard panels

Auteur avatarGareth Green | Dernière modification 18/12/2023 par Gareth Green en cours de rédaction

Difficulté
Moyen
Durée
6 heure(s)

Details to drill to suit guard panels

Difficulté
Moyen
Durée
6 heure(s)

Introduction

Tools Required


Standard hex key set

Standard Hss drill set

Standard Tap set

Material clamps

Clamping blocks

Drill

Cutting fluid

Marker pen

Hide hammer


Parts Required


D0000330 Rear Chute Panel (500mm) x 1

D0004391E LF Side Sheet Mk5 (5395E) x 1

D0004576E Saw Centre Frame Mk5 (5343E) Standard Hand x 1

D0010967 Saw Mk5 Undertray x 2

D0015238 Saw Top Hood ZX5 x 1

H0004649 Chute Insert Outfeed (5321) x 1

H0004697 Chute Insert Infeed (5322) x 1

H0004751 Ejector Tray Front (5323) x 1

H0004752 Ejector Tray Rear (5324) x 1

H0004846 Right Side Hinged Panel x 1

D0001878 Rear saw door x 1


Étape 1 - Drill hinge panel

Drill hinge panel as detailed


1 Clamp panel in position equalising edges to frame


2 Drill vertical face holes onto frame M6 tapped


3 Mark 4 off holes with M6 pointed grubscrew


4 Drill 4 off to 7.5 mm


5 Check correct drilling by fixing panel with M6 socket caps

R0015099 Guard panel drilling Screenshot 2023-10-20 085458.png
R0015099 Guard panel drilling Screenshot 2023-10-20 085606.png

Étape 2 - Drill Side sheet

1 Clamp panel in place. Set equal position side ways and flush to top face


2 Drill 8 off M6 tapped holes as shown


3 Drill and tap M5 , then countersink to allow flush fitment of M5 countersunk bolt

R0015099 Guard panel drilling Screenshot 2023-10-20 085649.png

Étape 3 - Drill rear chute and inserts

1 Drill infeed and outfeed chute inserts 1 off M6 tapped per insert

Align as shown


Pictures required please

2 Drill and fit main rear chute as detailed

R0015099 Guard panel drilling Screenshot 2023-10-20 085751.png
R0015099 Guard panel drilling Screenshot 2023-10-20 085759.png

Étape 4 - Drill rear door

1 Position door above rear chute panel


Pictures of below required please

2 Align height so inner door lip is below chute panel lip


3 check to of door is above frame top crossmember


4 Drill 4 off M6 tapped holes for fixing to frame

R0015099 Guard panel drilling Screenshot 2023-10-20 085919.png
R0015099 Guard panel drilling Screenshot 2023-11-10 113340.png
R0015099 Guard panel drilling Screenshot 2023-11-10 113345.png
R0015099 Guard panel drilling Screenshot 2023-11-10 113349.png

Étape 5 - Drill rear tray

Set rear tray flush with all edges shown


Mark and drill Panel M6 tapped,

R0015099 Guard panel drilling Screenshot 2023-10-20 085946.png
R0015099 Guard panel drilling Screenshot 2023-11-10 113628.png
R0015099 Guard panel drilling Screenshot 2023-11-10 113638.png
R0015099 Guard panel drilling Screenshot 2023-11-10 113644.png

Étape 6 - Drill front tray

Set front tray flush with all edges shown


Mark and drill Panel M6 tapped,


Ecr raised to amend panel 10/11/23

...Front corner shown may catch weld on frame when mounting, this may require rework

R0015099 Guard panel drilling Screenshot 2023-10-20 090042.png
R0015099 Guard panel drilling Screenshot 2023-11-10 113858.png
R0015099 Guard panel drilling Screenshot 2023-11-10 113920.png

Étape 7 - Drill top hood

Drill top hood assembly to suit frame

R0015099 Guard panel drilling Screenshot 2023-10-20 090131.png
R0015099 Guard panel drilling Screenshot 2023-10-20 090137.png


Commentaires

Draft

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