R0015093 Bench Assemble Transfer Beam : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
 
(3 révisions intermédiaires par le même utilisateur non affichées)
Ligne 18 : Ligne 18 :
 
V rail alignment Jigs  
 
V rail alignment Jigs  
  
 
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Drill driver and 4mm hex fitting
 
'''<u>Parts Required</u>'''  
 
'''<u>Parts Required</u>'''  
  
Ligne 41 : Ligne 41 :
 
Pen mark all bolts when finalised</translate>
 
Pen mark all bolts when finalised</translate>
 
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Quality Check</translate>
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|Step_Content=<translate>All bare transfer beams should be visually checked for straightness on the indicated face .
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Any discrepancy should be reported</translate>
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|Step_Picture_00=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-11-08_074413.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 50 : Ligne 58 :
  
  
3 Check area shown for sharp edges burrs.  If present, dress down and report as rework.
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3 Check area shown for sharp edges burrs.  If present, dress down and report as rework. Use grinder with 'polirico' attachment
  
  
Ligne 100 : Ligne 108 :
 
|Step_Picture_00=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_101849.png
 
|Step_Picture_00=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_101849.png
 
|Step_Picture_01=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_102105.png
 
|Step_Picture_01=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_102105.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Add Fasteners</translate>
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|Step_Content=<translate>1 Use M5 x 25 socket caps and M5 A form washers to fix V rail to beam
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2  Ensure V rail is touching jigs and assembled V rails are fully closed .
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3  Used pistol drill on torque setting 5 with 4mm bit to drive fasteners into place
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4  Finalise by hand</translate>
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|Step_Picture_00=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_135320.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Repeat for 2nd V rail</translate>
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|Step_Content=<translate>Repeat process for second rail on transfer beam</translate>
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|Step_Picture_00=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_135629.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Repeat for 7 more transfer beams</translate>
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|Step_Content=<translate>Repeat process and assemble 7 more transfer beams following the previous steps</translate>
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|Step_Picture_00=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_135847.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Note</translate>
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|Step_Content=<translate>1 transfer beam does not have any V rails attached
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In total   
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8 transfer beams to be fitted with 2 V rails per beam
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1 transfer beam to be fitted with no V rails</translate>
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|Step_Picture_00=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_140041.png
 
}}
 
}}
 
{{Notes}}
 
{{Notes}}

Version actuelle datée du 8 novembre 2023 à 08:44

Auteur avatarGareth Green | Dernière modification 8/11/2023 par Gareth Green en cours de rédaction

Introduction

Tools Required


Standard Hex key set

Standard hand taps

V rail alignment Jigs

Drill driver and 4mm hex fitting Parts Required


B0001155 OpenRail 1000mm Long x 32

B0001170 spacer x 320

D0015571 Transfer Arm (2018) x 9



Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Use Loctite 570 on all threaded pneumatic connections

Pen mark all bolts when finalised



Étape 2 - Quality Check

All bare transfer beams should be visually checked for straightness on the indicated face .


Any discrepancy should be reported



Étape 3 - Transfer beam preparation

1 Remove all protective plastic wrap from D0015571 Transfer Arm (2018)


2 Tap all holes to clear debris.


3 Check area shown for sharp edges burrs. If present, dress down and report as rework. Use grinder with 'polirico' attachment


4 Clean with air to remove swarf and debris


5 Wipe transfer beams with duck oil on a clean rag

Étape 4 - Fit V alignment jigs

Fit 4 off alignment jigs as shown, using jig fasteners


Étape 5 - Align spacers

Align 20 off B0001170 spacer over fixing holes as shown



Étape 6 - Prepare Rail

Each V rail contains 2 off B0001155 OpenRail 1000mm Long


Clean and align 2 off as shown to create One double V rail


Étape 7 - Position Rail

Position assembled rail over spacers as shown.


ensure correct orientation of assembled rail as shown


Étape 8 - Add Fasteners

1 Use M5 x 25 socket caps and M5 A form washers to fix V rail to beam


2 Ensure V rail is touching jigs and assembled V rails are fully closed .


3 Used pistol drill on torque setting 5 with 4mm bit to drive fasteners into place


4 Finalise by hand



Étape 9 - Repeat for 2nd V rail

Repeat process for second rail on transfer beam



Étape 10 - Repeat for 7 more transfer beams

Repeat process and assemble 7 more transfer beams following the previous steps



Étape 11 - Note

1 transfer beam does not have any V rails attached


In total


8 transfer beams to be fitted with 2 V rails per beam


1 transfer beam to be fitted with no V rails



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