R0015093 Bench Assemble Transfer Beam : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Page créée avec « {{Tuto Details |Main_Picture=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_080950.png |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"image",... »)
 
 
(5 révisions intermédiaires par le même utilisateur non affichées)
Ligne 13 : Ligne 13 :
  
 
Standard Hex key set  
 
Standard Hex key set  
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Standard hand taps
  
 
V rail alignment Jigs  
 
V rail alignment Jigs  
  
 
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Drill driver and 4mm hex fitting
 
'''<u>Parts Required</u>'''  
 
'''<u>Parts Required</u>'''  
  
Ligne 22 : Ligne 24 :
 
B0001155 OpenRail 1000mm Long x 32
 
B0001155 OpenRail 1000mm Long x 32
  
D0015571 Transfer Arm (2018)
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B0001170 spacer x 320
 
 
F0000058 M6 FORM A WASHER S/S
 
  
F0000061 5x15x2mm WASHER A2
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D0015571 Transfer Arm (2018) x 9
  
F0000159 M5 FORM A WASHER S/S
 
  
 
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Ligne 35 : Ligne 34 :
 
{{EPI}}
 
{{EPI}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate></translate>
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|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate></translate>
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|Step_Content=<translate>Use Loctite 243 on all fasteners
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Use Loctite 570 on all threaded pneumatic connections
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Pen mark all bolts when finalised</translate>
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|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Quality Check</translate>
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|Step_Content=<translate>All bare transfer beams should be visually checked for straightness on the indicated face .
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Any discrepancy should be reported</translate>
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|Step_Picture_00=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-11-08_074413.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Transfer beam preparation</translate>
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|Step_Content=<translate>1  Remove all protective plastic wrap from D0015571 Transfer Arm (2018)
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2 Tap all holes to clear debris.
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3 Check area shown for sharp edges burrs.  If present, dress down and report as rework.  Use grinder with 'polirico' attachment
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4 Clean with air to remove swarf and debris
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5 Wipe transfer beams  with duck oil on a clean rag</translate>
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}}
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{{Tuto Step
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|Step_Title=<translate>Fit V alignment jigs</translate>
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|Step_Content=<translate>Fit 4 off alignment jigs as shown, using jig fasteners</translate>
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|Step_Picture_02_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":500,"height":671,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.2,"scaleY":1.2,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/b/b7/R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_094650.png","filters":[]},{"type":"wfarrow2line","version":"2.4.6","originX":"center","originY":"center","left":275,"top":266,"width":100,"height":0,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":-50,"x2":50,"y1":0,"y2":0,"x2a":30,"y2a":-8,"x2b":30,"y2b":8},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":225,"top":266,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":325,"top":266,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":176.42,"top":276.49,"width":166.33,"height":75.03,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.46,"scaleY":1.46,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"Rail shown for referance \n","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":805,"width":600}
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Align spacers</translate>
 +
|Step_Content=<translate>Align 20 off  B0001170 spacer over fixing holes as shown</translate>
 +
|Step_Picture_00=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_095030.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Prepare Rail</translate>
 +
|Step_Content=<translate>Each V  rail contains 2 off  B0001155 OpenRail 1000mm Long
 +
 
 +
 
 +
Clean and align 2 off as shown to create One double V rail</translate>
 +
|Step_Picture_00=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_095323.png
 +
|Step_Picture_01=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_095400.png
 +
|Step_Picture_02=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_095605.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Position Rail</translate>
 +
|Step_Content=<translate>Position assembled rail over spacers as shown.
 +
 
 +
 
 +
ensure correct orientation of assembled rail as shown</translate>
 +
|Step_Picture_00=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_101849.png
 +
|Step_Picture_01=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_102105.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Add Fasteners</translate>
 +
|Step_Content=<translate>1 Use M5 x 25 socket caps and M5 A form washers to fix V rail to beam
 +
 
 +
 
 +
2  Ensure V rail is touching jigs and assembled V rails are fully closed .
 +
 
 +
 
 +
3  Used pistol drill on torque setting 5 with 4mm bit to drive fasteners into place
 +
 
 +
 
 +
4  Finalise by hand</translate>
 +
|Step_Picture_00=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_135320.png
 +
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1071,"height":665,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.56,"scaleY":0.56,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/e/ea/R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_135320.png","filters":[]},{"type":"wfarrow2line","version":"2.4.6","originX":"center","originY":"center","left":120,"top":48,"width":100,"height":0,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":-50,"x2":50,"y1":0,"y2":0,"x2a":30,"y2a":-8,"x2b":30,"y2b":8},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":70,"top":48,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":170,"top":48,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":58.57,"top":94.75,"width":47.8,"height":48.82,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.35,"scaleY":1.35,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"No gap","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} },{"type":"wfarrow2line","version":"2.4.6","originX":"center","originY":"center","left":199,"top":257,"width":112,"height":42,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":-56,"x2":56,"y1":21,"y2":-21,"x2a":40.082403981326244,"y2a":-6.486897747679809,"x2b":34.464428915911974,"y2b":-21.46816458878452},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":143,"top":278,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":255,"top":236,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":84,"top":316,"width":80.06,"height":48.82,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"Touching jig","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":373,"width":600}
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Repeat for 2nd V rail</translate>
 +
|Step_Content=<translate>Repeat process for second rail on transfer beam</translate>
 +
|Step_Picture_00=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_135629.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Repeat for 7 more transfer beams</translate>
 +
|Step_Content=<translate>Repeat process and assemble 7 more transfer beams following the previous steps</translate>
 +
|Step_Picture_00=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_135847.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Note</translate>
 +
|Step_Content=<translate>1 transfer beam does not have any V rails attached
 +
 
 +
 
 +
 
 +
In total   
 +
 
 +
 
 +
8 transfer beams to be fitted with 2 V rails per beam
 +
 
 +
 
 +
1 transfer beam to be fitted with no V rails</translate>
 +
|Step_Picture_00=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_140041.png
 
}}
 
}}
 
{{Notes}}
 
{{Notes}}
 
{{PageLang
 
{{PageLang
 +
|Language=en
 
|SourceLanguage=none
 
|SourceLanguage=none
 
|IsTranslation=0
 
|IsTranslation=0
|Language=en
 
 
}}
 
}}
 
{{Tuto Status
 
{{Tuto Status
 
|Complete=Draft
 
|Complete=Draft
 
}}
 
}}

Version actuelle datée du 8 novembre 2023 à 08:44

Auteur avatarGareth Green | Dernière modification 8/11/2023 par Gareth Green en cours de rédaction

Introduction

Tools Required


Standard Hex key set

Standard hand taps

V rail alignment Jigs

Drill driver and 4mm hex fitting Parts Required


B0001155 OpenRail 1000mm Long x 32

B0001170 spacer x 320

D0015571 Transfer Arm (2018) x 9



Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Use Loctite 570 on all threaded pneumatic connections

Pen mark all bolts when finalised



Étape 2 - Quality Check

All bare transfer beams should be visually checked for straightness on the indicated face .


Any discrepancy should be reported



Étape 3 - Transfer beam preparation

1 Remove all protective plastic wrap from D0015571 Transfer Arm (2018)


2 Tap all holes to clear debris.


3 Check area shown for sharp edges burrs. If present, dress down and report as rework. Use grinder with 'polirico' attachment


4 Clean with air to remove swarf and debris


5 Wipe transfer beams with duck oil on a clean rag

Étape 4 - Fit V alignment jigs

Fit 4 off alignment jigs as shown, using jig fasteners


Étape 5 - Align spacers

Align 20 off B0001170 spacer over fixing holes as shown



Étape 6 - Prepare Rail

Each V rail contains 2 off B0001155 OpenRail 1000mm Long


Clean and align 2 off as shown to create One double V rail


Étape 7 - Position Rail

Position assembled rail over spacers as shown.


ensure correct orientation of assembled rail as shown


Étape 8 - Add Fasteners

1 Use M5 x 25 socket caps and M5 A form washers to fix V rail to beam


2 Ensure V rail is touching jigs and assembled V rails are fully closed .


3 Used pistol drill on torque setting 5 with 4mm bit to drive fasteners into place


4 Finalise by hand



Étape 9 - Repeat for 2nd V rail

Repeat process for second rail on transfer beam



Étape 10 - Repeat for 7 more transfer beams

Repeat process and assemble 7 more transfer beams following the previous steps



Étape 11 - Note

1 transfer beam does not have any V rails attached


In total


8 transfer beams to be fitted with 2 V rails per beam


1 transfer beam to be fitted with no V rails



Commentaires

Draft