R0015326 Bench Assemble Roller Backfences : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Page créée avec « {{Tuto Details |Description=<translate>Bench assembly details for roller fences</translate> |Categories=Production |Difficulty=Medium |Duration=1 |Duration-type=hour(s) }}... »)
 
 
(2 révisions intermédiaires par le même utilisateur non affichées)
Ligne 1 : Ligne 1 :
 
{{Tuto Details
 
{{Tuto Details
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|Main_Picture=R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-09-13_145320.png
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|Description=<translate>Bench assembly details for roller fences</translate>
 
|Description=<translate>Bench assembly details for roller fences</translate>
 
|Categories=Production
 
|Categories=Production
Ligne 46 : Ligne 48 :
 
All bolts to be pen marked once adhesive applied and correct tension added</translate>
 
All bolts to be pen marked once adhesive applied and correct tension added</translate>
 
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Fit bearings to rollers</translate>
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|Step_Content=<translate>Assemble 10 off D0005184 Guide Roller
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Each roller has 2 off  B0000245 Needle Bearing fitted 
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Ensure bearings and rollers  are thoroughly degreased before fitting 
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Ensure bearings are fitted correct orientation . Writing on edge of bearing should be face outwards
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Use bearing dolly and push bearing down to should within roller body</translate>
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|Step_Picture_00=R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-09-13_145640.png
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|Step_Picture_02=R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-11-03_134008.png
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|Step_Picture_03=R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-11-03_134012.png
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|Step_Picture_04=R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-11-03_134016.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Grease rollers</translate>
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|Step_Content=<translate>Apply liberal grease to all bearings within rollers</translate>
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|Step_Picture_00=R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-09-13_150142.png
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|Step_Picture_01=R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-11-03_134153.png
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|Step_Picture_02=R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-11-03_134157.png
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|Step_Picture_03=R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-11-03_134201.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Fit guide pin washers</translate>
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|Step_Content=<translate>Fit 10 off D0005186 Guide Pin Washer to H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin
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Hold shaft in vice and use M5 x 12 socket cap to secure washer to end of shaft . Finalise bolt with loctite 243
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Repeat for all ten shafts/washers</translate>
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|Step_Picture_00=R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-09-13_151326.png
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|Step_Picture_01=R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-09-13_151348.png
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|Step_Picture_02=R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-11-03_134238.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Fit Rollers</translate>
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|Step_Content=<translate>10 off
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Fit pre assembled rollers to assembled shafts
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clean excess grease from shafts once fitted</translate>
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|Step_Picture_00=R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-09-13_151502.png
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|Step_Picture_01=R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-11-03_134321.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Shaft orientation</translate>
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|Step_Content=<translate>Dimples in H0005185 Shaft are not used in this application.
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When fitting shaft , position dimple 180 degrees opposing M6 fixing point in backfence</translate>
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|Step_Picture_00=R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-09-13_150800.png
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|Step_Picture_01=R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-11-03_134345.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Position rollers</translate>
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|Step_Content=<translate>1  insert shaft into bore following previous step information
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2  Insert 0.125mm/0.005" shim between roller and backfence at indicated point
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3 Apply very light hand pressure to area shown to position shaft correctly
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4 fit and finalise M6 x 10 kcp grubscrew to secure shaft 
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5 pull out shim from under roller 
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Repeat for all ten rollers</translate>
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|Step_Picture_00=R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-09-13_152218.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Quality check</translate>
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|Step_Content=<translate>Use 1 meter straight edge to check alignment  of rollers
 +
 +
 +
Place straight edge against front face of rollers
 +
 +
 +
Use feeler gauges to check 
 +
 +
Mis alignment of rollers on the plain indicated 
 +
 +
Rotate rollers individually to check for eccentric rotation. 
 +
 +
 +
Report any discrepancies above 0.002"/0.05mm to supervisor
 +
 +
All rollers should be free moving and consistent when rotated</translate>
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|Step_Picture_02=R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-11-03_134700.png
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|Step_Picture_03=R0015326_Bench_Assemble_Roller_Backfences_Screenshot_2023-11-03_134655.png
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}}
 
}}
 
{{Notes}}
 
{{Notes}}
 
{{PageLang
 
{{PageLang
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|Language=en
 
|SourceLanguage=none
 
|SourceLanguage=none
 
|IsTranslation=0
 
|IsTranslation=0
−
|Language=en
 
 
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{{Tuto Status
 
{{Tuto Status
 
|Complete=Draft
 
|Complete=Draft
 
}}
 
}}

Version actuelle datée du 3 novembre 2023 à 14:48

Bench assembly details for roller fences

Auteur avatarGareth Green | Dernière modification 3/11/2023 par Gareth Green en cours de rédaction

Difficulté
Moyen
Durée
1 heure(s)

Bench assembly details for roller fences

Difficulté
Moyen
Durée
1 heure(s)

Introduction

Tools Required


Standard hex key set

1 meter straight edge

Feeler gauges

Bearing dolly for B0000245 Needle Bearing


Parts Required


B0000245 Needle Bearing 12 D 16 D 10 Long (ENA) x 20

D0005183 Roller Backfence (D7443) x 1

D0005184 Guide Roller x 10

D0005186 Guide Pin Washer x 10

D0007443 Roller Backfence OH (D5183) x 1

H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin x 10


Étape 1 - Unless otherwise stated

All bolts to have Loctite 243 adhesive applied unless otherwise stated

All Threaded Pneumatic connections to have Loctite 570 applied

All bolts to be pen marked once adhesive applied and correct tension added

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png



Étape 2 - Fit bearings to rollers

Assemble 10 off D0005184 Guide Roller


Each roller has 2 off B0000245 Needle Bearing fitted

Ensure bearings and rollers are thoroughly degreased before fitting


Ensure bearings are fitted correct orientation . Writing on edge of bearing should be face outwards


Use bearing dolly and push bearing down to should within roller body

R0015326 Bench Assemble Roller Backfences Screenshot 2023-11-03 134008.png
R0015326 Bench Assemble Roller Backfences Screenshot 2023-11-03 134012.png
R0015326 Bench Assemble Roller Backfences Screenshot 2023-11-03 134016.png

Étape 3 - Grease rollers

Apply liberal grease to all bearings within rollers

R0015326 Bench Assemble Roller Backfences Screenshot 2023-09-13 150142.png
R0015326 Bench Assemble Roller Backfences Screenshot 2023-11-03 134153.png
R0015326 Bench Assemble Roller Backfences Screenshot 2023-11-03 134157.png
R0015326 Bench Assemble Roller Backfences Screenshot 2023-11-03 134201.png

Étape 4 - Fit guide pin washers

Fit 10 off D0005186 Guide Pin Washer to H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin


Hold shaft in vice and use M5 x 12 socket cap to secure washer to end of shaft . Finalise bolt with loctite 243


Repeat for all ten shafts/washers

R0015326 Bench Assemble Roller Backfences Screenshot 2023-09-13 151326.png
R0015326 Bench Assemble Roller Backfences Screenshot 2023-09-13 151348.png
R0015326 Bench Assemble Roller Backfences Screenshot 2023-11-03 134238.png


Étape 5 - Fit Rollers

10 off


Fit pre assembled rollers to assembled shafts

clean excess grease from shafts once fitted

R0015326 Bench Assemble Roller Backfences Screenshot 2023-09-13 151502.png
R0015326 Bench Assemble Roller Backfences Screenshot 2023-11-03 134321.png


Étape 6 - Shaft orientation

Dimples in H0005185 Shaft are not used in this application.


When fitting shaft , position dimple 180 degrees opposing M6 fixing point in backfence

R0015326 Bench Assemble Roller Backfences Screenshot 2023-11-03 134345.png


Étape 7 - Position rollers

1 insert shaft into bore following previous step information


2 Insert 0.125mm/0.005" shim between roller and backfence at indicated point


3 Apply very light hand pressure to area shown to position shaft correctly


4 fit and finalise M6 x 10 kcp grubscrew to secure shaft

5 pull out shim from under roller


Repeat for all ten rollers

R0015326 Bench Assemble Roller Backfences Screenshot 2023-11-03 134615.png

Étape 8 - Quality check

Use 1 meter straight edge to check alignment of rollers


Place straight edge against front face of rollers


Use feeler gauges to check

Mis alignment of rollers on the plain indicated

Rotate rollers individually to check for eccentric rotation.


Report any discrepancies above 0.002"/0.05mm to supervisor

All rollers should be free moving and consistent when rotated

R0000711 Rotary Base Assembly quality-assurance-testing.png

R0015326 Bench Assemble Roller Backfences Screenshot 2023-11-03 134700.png
R0015326 Bench Assemble Roller Backfences Screenshot 2023-11-03 134655.png
R0015326 Bench Assemble Roller Backfences Screenshot 2023-11-03 134705.png

Commentaires

Draft

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