[version en cours de rédaction] | [version en cours de rédaction] |
(3 révisions intermédiaires par le même utilisateur non affichées) | |||
Ligne 8 : | Ligne 8 : | ||
<translate>=Tooling Design= | <translate>=Tooling Design= | ||
Several Cill profile supports have already been designed. | Several Cill profile supports have already been designed. | ||
− | {{Warning|...All cill support blocks are handed depending on feed of machine}}<br /> | + | {{Warning|...All cill support blocks are handed depending on feed of machine}}<br />See [https://stugaltd.monday.com/boards/5233024954 Parts: Stuga Tooling] for the full range and [[Parts Identification - Cill Support Blocks]] for a guide on selection |
{| class="wikitable" | {| class="wikitable" | ||
|+ | |+ | ||
Ligne 32 : | Ligne 32 : | ||
Rehau 503940 225mm | Rehau 503940 225mm | ||
|{{#annotatedImageLight:Fichier:Ancil Saw Setup Guidance Image.png|0=100px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/5/52/Ancil_Saw_Setup_Guidance_Image.png|href=./Fichier:Ancil Saw Setup Guidance Image.png|resource=./Fichier:Ancil Saw Setup Guidance Image.png|caption=|size=100px}}{{#annotatedImageLight:Fichier:246340.png|0=105px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/6/6c/246340.png|href=./Fichier:246340.png|resource=./Fichier:246340.png|caption=|size=105px}}{{#annotatedImageLight:Fichier:503940.png|0=138px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/d/dc/503940.png|href=./Fichier:503940.png|resource=./Fichier:503940.png|caption=|size=138px}} | |{{#annotatedImageLight:Fichier:Ancil Saw Setup Guidance Image.png|0=100px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/5/52/Ancil_Saw_Setup_Guidance_Image.png|href=./Fichier:Ancil Saw Setup Guidance Image.png|resource=./Fichier:Ancil Saw Setup Guidance Image.png|caption=|size=100px}}{{#annotatedImageLight:Fichier:246340.png|0=105px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/6/6c/246340.png|href=./Fichier:246340.png|resource=./Fichier:246340.png|caption=|size=105px}}{{#annotatedImageLight:Fichier:503940.png|0=138px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/d/dc/503940.png|href=./Fichier:503940.png|resource=./Fichier:503940.png|caption=|size=138px}} | ||
− | |D0001897-16 | + | |D0001897-16 |
− | D0001898-16 | + | D0001898-16 |
<br /> | <br /> | ||
|} | |} | ||
Ligne 55 : | Ligne 55 : | ||
See [https://stuga.dokit.app/wiki/Reducing_Saw_Cut_Height_for_Lower_Profiles instructions] on how to set this feature up | See [https://stuga.dokit.app/wiki/Reducing_Saw_Cut_Height_for_Lower_Profiles instructions] on how to set this feature up | ||
+ | |||
+ | Part numbers P0000327 and P0000609 are part of the R0010241 Ancil upgrade BOM | ||
=Colour Coding Support Blocks and Pusher End= | =Colour Coding Support Blocks and Pusher End= | ||
Ligne 63 : | Ligne 65 : | ||
=Cill Chute Fill Plate= | =Cill Chute Fill Plate= | ||
− | Part number D0005628(-OH) is used to fill in the radius of the chute which helps offcuts of wide cills down the chute{{#annotatedImageLight:Fichier:Ancil Saw Setup Guidance Cill infil.jpg|0=200px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/2/29/Ancil_Saw_Setup_Guidance_Cill_infil.jpg|href=./Fichier:Ancil Saw Setup Guidance Cill infil.jpg|resource=./Fichier:Ancil Saw Setup Guidance Cill infil.jpg|caption=|size=200px}}<br /></translate> | + | Part number D0005628(-OH) is used to fill in the radius of the chute which helps offcuts of wide cills down the chute{{#annotatedImageLight:Fichier:Ancil Saw Setup Guidance Cill infil.jpg|0=200px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/2/29/Ancil_Saw_Setup_Guidance_Cill_infil.jpg|href=./Fichier:Ancil Saw Setup Guidance Cill infil.jpg|resource=./Fichier:Ancil Saw Setup Guidance Cill infil.jpg|caption=|size=200px}}<br /> |
+ | |||
+ | Part is included in the R0010241(-OH) Ancil upgrade BOM | ||
+ | |||
+ | =Parameter Setup - winMulti / Beckhoff Control= | ||
+ | isAncilSaw=1 | ||
+ | |||
+ | allWasteAtStart=1 | ||
+ | |||
+ | |||
+ | OverOptimising issues. This seemed to particularly affect cill saws - see [https://stuga.dokit.app/wiki/Over_Optimising_Issue Overoptimising] Issues | ||
+ | |||
+ | =Parameter Setup - winStugaSawVB / Nextmove Control= | ||
+ | The winSaw control was the original version, so the ancil parameters are slightly different and were improved upon when merged into the existing code in the winMulti version | ||
+ | |||
+ | |||
+ | Parameter 225Cill turns on the use of the Z support output to become "Side Clamp positioner | ||
+ | 225Cill=1 | ||
+ | Parameter clampLiftPos sets the position where the Infeed Top clamp needs to lift up, because the saw pusher no longer passes underneath the clamp (the pusher is higher up on ancil saws). This is only activated if the profile parameters for the tooling colour coding are set to a colour. | ||
+ | clampLiftPos=230 | ||
+ | <br /></translate> | ||
{{PageLang | {{PageLang | ||
|Language=en | |Language=en |
Special guidance for setting up Ancil Saws
Auteur Gareth Green | Dernière modification 27/09/2023 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Special guidance for setting up Ancil Saws
Ancil, Cill, Ancilliary Ancil_Saw_Setup_Guidance_Screenshot_2021-03-01_161923.jpg
Several Cill profile supports have already been designed.
See Parts: Stuga Tooling for the full range and Parts Identification - Cill Support Blocks for a guide on selection
Build Number | Profile | Profile BMP | Cill Block |
---|---|---|---|
S012 | Rehau 246330 150mm
Rehau 503940 225mm |
D0001897-16
D0001898-16
|
Cill saws need a 500mm blade upgrade
Check the widest profile cut at 45 degrees to ensure there is enough travel to complete the cut. to get a further 10mm stroke from the saw cut, the mount for the saw stroke cylinder rod end can be modified.
This has the downside of forcing the start point of the blade up -the blade pokes out 10mm above the slit strips, but this is not a big problem as long as the blade is not above the cut tables
Ancil saws benefit from the mid switch input on the saw stroke, because the stoke speed is inevitably slowed down on the widest profile, which also needs the full stroke range. Adding the mid point switch means narrower and lower profiles do not need the full, slow range of the cut and the cycle time is reduced considerably.
See instructions on how to set this feature up
Part numbers P0000327 and P0000609 are part of the R0010241 Ancil upgrade BOM
See instructions for how to set this feature up in a standard way
Bladetofence on an ancil saw should be around 70mm.
Part number D0005628(-OH) is used to fill in the radius of the chute which helps offcuts of wide cills down the chute
Part is included in the R0010241(-OH) Ancil upgrade BOM
isAncilSaw=1
allWasteAtStart=1
OverOptimising issues. This seemed to particularly affect cill saws - see Overoptimising Issues
The winSaw control was the original version, so the ancil parameters are slightly different and were improved upon when merged into the existing code in the winMulti version
Parameter 225Cill turns on the use of the Z support output to become "Side Clamp positioner
225Cill=1
Parameter clampLiftPos sets the position where the Infeed Top clamp needs to lift up, because the saw pusher no longer passes underneath the clamp (the pusher is higher up on ancil saws). This is only activated if the profile parameters for the tooling colour coding are set to a colour.
clampLiftPos=230
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