[version en cours de rédaction]

Version actuelle datée du 27 septembre 2023 à 15:50

Special guidance for setting up Ancil Saws

Auteur Gareth Green | Dernière modification 27/09/2023 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽

Special guidance for setting up Ancil Saws

Sommaire

1 Tooling Design
2 Side Clamp Positioner
3 Saw Stroke End Position and 500mm Upgrade
4 Saw Stroke Mid Cut Input
5 Colour Coding Support Blocks and Pusher End
6 BladetoFence Setup
7 Cill Chute Fill Plate
8 Parameter Setup - winMulti / Beckhoff Control
9 Parameter Setup - winStugaSawVB / Nextmove Control
- 9.1 Commentaires

Ancil, Cill, Ancilliary

Tooling Design

Several Cill profile supports have already been designed.

...All cill support blocks are handed depending on feed of machine

See Parts: Stuga Tooling for the full range and Parts Identification - Cill Support Blocks for a guide on selection


Build Number	Profile	Profile BMP	Cill Block
S012	Rehau 246330 150mm Rehau 246340 180mm Rehau 503940 225mm		D0001897-16 D0001898-16

Side Clamp Positioner

Side Clamp Positioner "home" position is cylinder extended. Activating the output casues the side clamp to widen to the full size
Ensure Side clamp Positioner stroke length is 100mm to give full range of travel
Check range of motion to ensure the side clamp output can grip each profile type using the side clamp output only

Saw Stroke End Position and 500mm Upgrade

Cill saws need a 500mm blade upgrade

Check the widest profile cut at 45 degrees to ensure there is enough travel to complete the cut. to get a further 10mm stroke from the saw cut, the mount for the saw stroke cylinder rod end can be modified.

This has the downside of forcing the start point of the blade up -the blade pokes out 10mm above the slit strips, but this is not a big problem as long as the blade is not above the cut tables

Saw Stroke Mid Cut Input

Ancil saws benefit from the mid switch input on the saw stroke, because the stoke speed is inevitably slowed down on the widest profile, which also needs the full stroke range. Adding the mid point switch means narrower and lower profiles do not need the full, slow range of the cut and the cycle time is reduced considerably.

See instructions on how to set this feature up

Part numbers P0000327 and P0000609 are part of the R0010241 Ancil upgrade BOM

Colour Coding Support Blocks and Pusher End

See instructions for how to set this feature up in a standard way

BladetoFence Setup

Bladetofence on an ancil saw should be around 70mm.

Cill Chute Fill Plate

Part number D0005628(-OH) is used to fill in the radius of the chute which helps offcuts of wide cills down the chute

Part is included in the R0010241(-OH) Ancil upgrade BOM

Parameter Setup - winMulti / Beckhoff Control

isAncilSaw=1

allWasteAtStart=1

OverOptimising issues. This seemed to particularly affect cill saws - see Overoptimising Issues

Parameter Setup - winStugaSawVB / Nextmove Control

The winSaw control was the original version, so the ancil parameters are slightly different and were improved upon when merged into the existing code in the winMulti version

Parameter 225Cill turns on the use of the Z support output to become "Side Clamp positioner

225Cill=1

Parameter clampLiftPos sets the position where the Infeed Top clamp needs to lift up, because the saw pusher no longer passes underneath the clamp (the pusher is higher up on ancil saws). This is only activated if the profile parameters for the tooling colour coding are set to a colour.

clampLiftPos=230

en none 0

Commentaires

Draft

@@ Ligne 8 : / Ligne 8 : @@
 <translate>=Tooling Design=
 Several Cill profile supports have already been designed.
-{{Warning|...All cill support blocks are handed depending on feed of machine}}<br />
+{{Warning|...All cill support blocks are handed depending on feed of machine}}<br />See [https://stugaltd.monday.com/boards/5233024954 Parts: Stuga Tooling] for the full range and [[Parts Identification - Cill Support Blocks]] for a guide on selection
 {| class="wikitable"
 |+
@@ Ligne 32 : / Ligne 32 : @@
 Rehau 503940 225mm
 |{{#annotatedImageLight:Fichier:Ancil Saw Setup Guidance Image.png|0=100px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/5/52/Ancil_Saw_Setup_Guidance_Image.png|href=./Fichier:Ancil Saw Setup Guidance Image.png|resource=./Fichier:Ancil Saw Setup Guidance Image.png|caption=|size=100px}}{{#annotatedImageLight:Fichier:246340.png|0=105px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/6/6c/246340.png|href=./Fichier:246340.png|resource=./Fichier:246340.png|caption=|size=105px}}{{#annotatedImageLight:Fichier:503940.png|0=138px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/d/dc/503940.png|href=./Fichier:503940.png|resource=./Fichier:503940.png|caption=|size=138px}}
-|D0001897-16 Profile Support Block Infeed SH 100x16mm
+|D0001897-16
-D0001898-16 Profile Support Block Outfeed SH 100x16mm
+D0001898-16
 <br />
 |}
@@ Ligne 39 : / Ligne 39 : @@
 =Side Clamp Positioner=
-*Ensure Side clamp Positioner stroke length is 100mm to give full range
+*Side Clamp Positioner "home" position is cylinder extended. Activating the output casues the side clamp to widen to the full size
+*Ensure Side clamp Positioner stroke length is 100mm to give full range of travel
 *Check range of motion to ensure the side clamp output can grip each profile type using the side clamp output only
@@ Ligne 54 : / Ligne 55 : @@
 See [https://stuga.dokit.app/wiki/Reducing_Saw_Cut_Height_for_Lower_Profiles instructions] on how to set this feature up
+Part numbers P0000327 and P0000609 are part of the R0010241 Ancil upgrade BOM
 =Colour Coding Support Blocks and Pusher End=
@@ Ligne 62 : / Ligne 65 : @@
 =Cill Chute Fill Plate=
-Part number D0005628(-OH) is used to fill in the radius of the chute which helps offcuts of wide cills down the chute{{#annotatedImageLight:Fichier:Ancil Saw Setup Guidance Cill infil.jpg|0=200px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/2/29/Ancil_Saw_Setup_Guidance_Cill_infil.jpg|href=./Fichier:Ancil Saw Setup Guidance Cill infil.jpg|resource=./Fichier:Ancil Saw Setup Guidance Cill infil.jpg|caption=|size=200px}}<br /></translate>
+Part number D0005628(-OH) is used to fill in the radius of the chute which helps offcuts of wide cills down the chute{{#annotatedImageLight:Fichier:Ancil Saw Setup Guidance Cill infil.jpg|0=200px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/2/29/Ancil_Saw_Setup_Guidance_Cill_infil.jpg|href=./Fichier:Ancil Saw Setup Guidance Cill infil.jpg|resource=./Fichier:Ancil Saw Setup Guidance Cill infil.jpg|caption=|size=200px}}<br />
+Part is included in the R0010241(-OH) Ancil upgrade BOM
+=Parameter Setup - winMulti  / Beckhoff Control=
+ isAncilSaw=1
+ allWasteAtStart=1
+OverOptimising issues. This seemed to particularly affect cill saws - see [https://stuga.dokit.app/wiki/Over_Optimising_Issue Overoptimising] Issues
+=Parameter Setup - winStugaSawVB  / Nextmove Control=
+The winSaw control was the original version, so the ancil parameters are slightly different and were improved upon when merged into the existing code in the winMulti version
+Parameter 225Cill turns on the use of the Z support output to become "Side Clamp positioner
+Cill=1
+Parameter clampLiftPos sets the position where the Infeed Top clamp needs to lift up, because the saw pusher no longer passes underneath the clamp (the pusher is higher up on ancil saws). This is only activated if the profile parameters for the tooling colour coding are set to a colour.
+ clampLiftPos=230
+<br /></translate>
 {{PageLang
 |Language=en

Ancil Saw Setup Guidance : Différence entre versions