R0000299 Stroke assembly rebuild

Instructions for correct assembly and setting of stroke assembly gearboxes Original part numbers R0000728 and R0000729

Difficulté

Very hard Très difficile

Durée

4 hour(s) heure(s)

R0000299_Stroke_assembly_rebuild_Screenshot_2024-07-04_153226.png

Introduction

  The following instructions should be followed to ensure that correct assembly and setting are performed

Tools / consumables Required

Standard hex key set

Standard spanner set

Large adjustable spanner

Drifts and punches

Ballpein hammer

Soft hammer

FE10 Solvent

Hylomar Gasket

Parts Required

Kit R0000299 containing

B0000043 Double Angular bearing 15 I?D 35 O?D 15.9 long rubber seal 3 x 2

B0000105 Double Angular Bearing 15 I/D 35 O/D 15.9 Long x 1

B0000335 3ph Brake motor 2 pole 3000rpm x 1

B0000380 Double Angular Bearing 25 I/D 52 O/D 20.6 Long + rubber seal x 2

D0000059 Damper Bridge x 1

D0000062 Damper Bridge Boss x 2

D0007730 ZX4 V Notch Mk1 Spindle Shaft x1

D0007867 Bevel Gear (Left) x 1

D0007868 Bevel Gear (Right ) x 1

D0007873 Motor Gear x 1

D0007874 Pinion Gear x 1

D0007875 Pinion Shaft x 1

Étape 1 - Handing clarification

R0000728 and R0000729 are mirror images to each other

Please inspect pictures to clarify and confirm correct hand to be built

(Supplied unit to be refurbished will always be rebuilt as the same hand )

Étape 2 - Unless otherwise stated

Always use Loctite 243 on all fasteners fitted unless stated different

All bearings should be an acceptable fit, with Loctite 641 and FE10 solvent used if required

All fasteners should be marked once finalised

Étape 3 - Motor Drive pinion

1 Check fit of Motor drive gear D0007873 onto B0000335 motor. Ensure fit is smooth and pinion can be fitted by hand.

2 If gear does not fit onto spindle by hand, remove key from motor shaft and

• Check motor gear fits on shaft with no key present. If not rework bore of motor gear to ensure correct fitment
• Check key passes through motor gear keyway . If not rework keyway until key passes through by hand
• Re fit key and check motor gear now fits by hand onto motor shaft

3 Set motor pinion flush to top of shaft and secure with 2 off M6 x 10 KCP grubscrews and Loctite 243. Ensure these are fully tightened

Étape 4 - Fit Motor Drive gear Housing

1 Degrease mounting faces indicated with FE10 solvent

2 Apply bead of Hylomar as shown to drive pinion housing

3 Fit housing to motor, paying attention to orientation and fix with 4 off M6 x 50 socket caps

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