R0015334 Fit Centralise Front Table : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
Ligne 94 : Ligne 94 :
  
  
−
Set positions level</translate>
+
Set both positions level</translate>
 
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-10-23_103902.png
 
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-10-23_103902.png
 
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|Step_Picture_01=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_081752.png
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|Step_Picture_02=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_081806.png
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|Step_Picture_03=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_081825.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Fit finger Guard</translate>
 
|Step_Title=<translate>Fit finger Guard</translate>
−
|Step_Content=<translate>Fit H0004543 Gap cover saw finger guard to assembly  
+
|Step_Content=<translate>Fit H0004543 Gap cover saw finger guard to assembly
 +
 
 +
Use 3 off M5 x 12 socket caps and A form washers 
  
  
Ligne 106 : Ligne 111 :
 
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-10-23_103902.png
 
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-10-23_103902.png
 
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|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1117,"height":716,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.54,"scaleY":0.54,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/c/c6/R0015334_Fit_Centralise_Front_Table_Screenshot_2023-10-23_103902.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":283.02,"top":156.02,"width":83.75,"height":83.75,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":41.87572142265541,"ry":41.87572142265541}],"height":385,"width":600}
 +
|Step_Picture_01=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_082051.png
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|Step_Picture_02=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_082045.png
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|Step_Picture_03=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_082029.png
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|Step_Picture_04=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_082037.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Mount R0015037 Bench assemble SY Assembly</translate>
 
|Step_Title=<translate>Mount R0015037 Bench assemble SY Assembly</translate>
 
|Step_Content=<translate>Mount R0015037 Bench assemble SY Assembly
 
|Step_Content=<translate>Mount R0015037 Bench assemble SY Assembly
 +
 +
 +
Use 8 off M6 x 20 socket caps
  
  
 
Dry fit fasteners</translate>
 
Dry fit fasteners</translate>
 
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-10-23_103332.png
 
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-10-23_103332.png
 +
|Step_Picture_01=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_082349.png
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|Step_Picture_02=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_082354.png
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|Step_Picture_03=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_082404.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 120 : Ligne 135 :
  
  
−
Use adjusting grubscrews to set square accurately</translate>
+
Use adjusting grubscrews to set square accurately
 +
 
 +
Adjusting grubscrews must be set under tension
 +
 
 +
Only adjust 1 off grubscrew in each pair. Do not jack top table frame away from main frame . 1 point of contact must always be present</translate>
 
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-10-23_104600.png
 
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-10-23_104600.png
 
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 +
|Step_Picture_01=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_082508.png
 +
|Step_Picture_02=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_082517.png
 +
|Step_Picture_03=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_082523.png
 +
|Step_Picture_04=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_082529.png
 +
|Step_Picture_05=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_082535.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 129 : Ligne 153 :
  
  
−
Set to gap of 1.5mm -+ 0.5mm</translate>
+
Release pressure on front 4 off  M8 x 20 socket caps
 +
 
 +
 
 +
Use M8 x 20 grubscrews to adjust height of assembly
 +
 
 +
 
 +
Set to gap of 1.5mm -+ 0.5mm
 +
 
 +
Ensure assembly sits level/even across all rollers
 +
 
 +
Apply final tension with adhesive to front M8 x 20 socket caps</translate>
 
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-10-23_104600.png
 
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-10-23_104600.png
 
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 +
|Step_Picture_01=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_083027.png
 +
|Step_Picture_02=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_083032.png
 +
|Step_Picture_03=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_083037.png
 +
|Step_Picture_04=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_083043.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Recheck squareness of rollers</translate>
 +
|Step_Content=<translate>Once height has been adjusted, roller squareness must be checked and reset if movement has occurred . Both height and squareness will have to be manipulated together to achieve all settings to requested specification</translate>
 +
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate>Quality check</translate>
+
|Step_Title=<translate>Attach saddle brace</translate>
−
|Step_Content=<translate>Check once height is adjusted, that Z block operation does not foul cut tables
+
|Step_Content=<translate>Attach saddle brace to assembly using 2 off  M6 x 16 socket caps  2 off  M6 x 20 socket caps all with penny washers
 +
 
 +
 
 +
Incorporate turret brackets at rear fixing point when mounting saddle brace
  
  
−
To do this move both z blocks by hand to active and home position and check contact is not made with the cut tables</translate>
+
Do not apply tension or adhesive to bolts</translate>
−
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
+
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_083821.png
−
|Step_Picture_01=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-05_083751.png
+
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|Step_Picture_02=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-05_083757.png
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|Step_Picture_01=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_084147.png
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|Step_Picture_02=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_084158.png
 
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{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Set Parallel to backfences</translate>
 
|Step_Title=<translate>Set Parallel to backfences</translate>
−
|Step_Content=<translate>Use 1 meter straight edge and additional 2 off large parallels against back roller fence  
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|Step_Content=<translate>Use 2 off straight edges against back roller fence  
  
  
Ligne 157 : Ligne 204 :
 
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}}
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{{Tuto Step
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|Step_Title=<translate>Quality check</translate>
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|Step_Content=<translate>Check once height is adjusted, that Z block operation does not foul cut tables
 +
 +
 +
To do this move both z blocks by hand to active and home position and check contact is not made with the cut tables</translate>
 +
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
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|Step_Picture_01=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-05_083751.png
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|Step_Picture_02=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-05_083757.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step

Version du 12 décembre 2023 à 10:44

Fitting and setting details for Sy assembly and centralise top table

Auteur avatarGareth Green | Dernière modification 2/04/2024 par Gareth Green en cours de rédaction

Difficulté
Difficile
Durée
2 heure(s)

Fitting and setting details for Sy assembly and centralise top table

Difficulté
Difficile
Durée
2 heure(s)

Introduction

Tools Required


Standard hex keyset

1 meter straight edge

Large parallels

150mm engineers square

Engineers level 300mm


Parts Required


H0004543 Gap cover saw finger guard

R0000562 Bench assemble centralise top table

R0015037 Bench assemble SY Assembly

Étape 1 - Unless otherwise stated

All bolts to have Loctite 243 adhesive applied unless otherwise stated

All Threaded Pneumatic connections to have Loctite 570 applied

All bolts to be pen marked once adhesive applied and correct tension added

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png



Étape 2 - Add jacking points to frame

Fit 2 off 1/2" x 1" dowels to frame as shown . Ensure dowels are fully seated . Ensure chamfered end of dowel is inserted first


Secure with 2 off M8 x 12 KCP grubscrews



Étape 3 - Mount R0000562 Bench assemble centralise top table

Attach R0000562 Bench assemble centralise top table as shown

Use 4 off M8 x 20 socket caps

Fit assembly at highest position in slots


Dry fit fasteners, apply medium tension

R0015334 Fit Centralise Front Table Screenshot 2023-10-23 103902.png
R0015334 Fit Centralise Front Table Screenshot 2023-12-12 075856.png


Étape 4 - Add height adjustment points

Add 4 off M8 x 20 KCP grubscrews to points shown .


Adjust grubscrews to touch dowels

R0015334 Fit Centralise Front Table Screenshot 2023-12-12 075144.png


Étape 5 - Add squareness adjustment points

Fit 4 off M8 x 12 flat bottomed grubscrews to the points shown


Wind grubscrews to touch frame

R0015334 Fit Centralise Front Table Screenshot 2023-12-12 075631.png
R0015334 Fit Centralise Front Table Screenshot 2023-12-12 075637.png
R0015334 Fit Centralise Front Table Screenshot 2023-12-12 075810.png
R0015334 Fit Centralise Front Table Screenshot 2023-12-12 075903.png

Étape 6 - Adjust position

Set initial position of assembly using engineers level on the indicated axis


Use M8 squareness adjusting grubscrews to set position


Set both positions level

R0015334 Fit Centralise Front Table Screenshot 2023-12-12 081752.png
R0015334 Fit Centralise Front Table Screenshot 2023-12-12 081806.png
R0015334 Fit Centralise Front Table Screenshot 2023-12-12 081825.png

Étape 7 - Fit finger Guard

Fit H0004543 Gap cover saw finger guard to assembly

Use 3 off M5 x 12 socket caps and A form washers


finalise fasteners

R0015334 Fit Centralise Front Table Screenshot 2023-12-12 082051.png
R0015334 Fit Centralise Front Table Screenshot 2023-12-12 082045.png
R0015334 Fit Centralise Front Table Screenshot 2023-12-12 082029.png
R0015334 Fit Centralise Front Table Screenshot 2023-12-12 082037.png

Étape 8 - Mount R0015037 Bench assemble SY Assembly

Mount R0015037 Bench assemble SY Assembly


Use 8 off M6 x 20 socket caps


Dry fit fasteners

R0015334 Fit Centralise Front Table Screenshot 2023-10-23 103332.png
R0015334 Fit Centralise Front Table Screenshot 2023-12-12 082349.png
R0015334 Fit Centralise Front Table Screenshot 2023-12-12 082354.png
R0015334 Fit Centralise Front Table Screenshot 2023-12-12 082404.png

Étape 9 - Adjust square

Use engineers square to check squareness of front rollers to infeed and outfeed cut tables


Use adjusting grubscrews to set square accurately

Adjusting grubscrews must be set under tension

Only adjust 1 off grubscrew in each pair. Do not jack top table frame away from main frame . 1 point of contact must always be present

R0015334 Fit Centralise Front Table Screenshot 2023-12-12 082508.png
R0015334 Fit Centralise Front Table Screenshot 2023-12-12 082517.png
R0015334 Fit Centralise Front Table Screenshot 2023-12-12 082523.png
R0015334 Fit Centralise Front Table Screenshot 2023-12-12 082529.png

Étape 10 - Adjust Height of Sy assembly

Set height of Sy assembly to cut tables using jacking grubscrews


Release pressure on front 4 off M8 x 20 socket caps


Use M8 x 20 grubscrews to adjust height of assembly


Set to gap of 1.5mm -+ 0.5mm

Ensure assembly sits level/even across all rollers

Apply final tension with adhesive to front M8 x 20 socket caps

R0015334 Fit Centralise Front Table Screenshot 2023-12-12 083027.png
R0015334 Fit Centralise Front Table Screenshot 2023-12-12 083032.png
R0015334 Fit Centralise Front Table Screenshot 2023-12-12 083037.png
R0015334 Fit Centralise Front Table Screenshot 2023-12-12 083043.png

Étape 11 - Recheck squareness of rollers

Once height has been adjusted, roller squareness must be checked and reset if movement has occurred . Both height and squareness will have to be manipulated together to achieve all settings to requested specification

R0008013 Clacker assembly quality.png



Étape 12 - Attach saddle brace

Attach saddle brace to assembly using 2 off M6 x 16 socket caps 2 off M6 x 20 socket caps all with penny washers


Incorporate turret brackets at rear fixing point when mounting saddle brace


Do not apply tension or adhesive to bolts

R0015334 Fit Centralise Front Table Screenshot 2023-12-12 084147.png
R0015334 Fit Centralise Front Table Screenshot 2023-12-12 084158.png


Étape 13 - Set Parallel to backfences

Use 2 off straight edges against back roller fence


Add offset shim of 0.002"/0.05mm to driven side


Set front rollers to touch, using M6 socket caps and counter bore clearance to adjust


Report if unable to achieve parallel from this movement

R0015334 Fit Centralise Front Table Screenshot 2023-12-12 084424.png
R0015334 Fit Centralise Front Table Screenshot 2023-12-12 084254.png

Étape 14 - Quality check

Check once height is adjusted, that Z block operation does not foul cut tables


To do this move both z blocks by hand to active and home position and check contact is not made with the cut tables

R0008013 Clacker assembly quality.png
R0015334 Fit Centralise Front Table Screenshot 2023-12-05 083751.png
R0015334 Fit Centralise Front Table Screenshot 2023-12-05 083757.png


Étape 15 - Recheck Settings

Recheck all settings once final adjustment has been made


Roller squareness to cut tables


Roller height to cut tables


Parallel to back fences

R0000711 Rotary Base Assembly quality-assurance-testing.png



Étape 16 - Finalise Fasteners

Individually remove and apply adhesive to fasteners and apply final tension

R0015334 Fit Centralise Front Table Screenshot 2023-10-23 105545.png



Étape 17 - Recheck settings

Recheck all settings once final adjustment has been made

Roller squareness to cut tables

Roller height to cut tables

Parallel to back fences

R0000711 Rotary Base Assembly quality-assurance-testing.png



Étape 18 - Check adjustment grubscrews

Check that no adjustment grubscrews are loose.


Any grubscrews that are not required should still have adhesive applied and lightly tensioned to set in position

R0015334 Fit Centralise Front Table Screenshot 2023-10-23 105819.png



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