R0015333 Fit Clamp Assembly : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
 
Ligne 86 : Ligne 86 :
 
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{{Tuto Step
 
{{Tuto Step

Version actuelle datée du 27 février 2024 à 13:56

Fitting and assembly details for material clamps

Auteur avatarGareth Green | Dernière modification 27/02/2024 par Gareth Green en cours de rédaction

Difficulté
Difficile
Durée
1 heure(s)

Fitting and assembly details for material clamps

Difficulté
Difficile
Durée
1 heure(s)

Introduction

Tools Required


Standard hex key set

Standard spanner set

1 meter straight edge

Feeler gauges

Soft hammer

Engineers square


Parts Required


R0015064 Bench Assemble Clamp Assy ZX5

Étape 1 - Unless otherwise stated

All bolts to have Loctite 243 adhesive applied unless otherwise stated

All Threaded Pneumatic connections to have Loctite 570 applied

All bolts to be pen marked once adhesive applied and correct tension added

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png



Étape 2 - Attach Infeed clamp assembly

Attach infeed clamp assembly to infeed pad


Use 2 off M8 x 35 socket caps Do not use adhesive at this point

R0015333 Fit Clamp Assembly Screenshot 2023-10-23 101834.png
R0015333 Fit Clamp Assembly Screenshot 2023-11-15 095408.png
R0015333 Fit Clamp Assembly Screenshot 2023-11-15 095413.png
R0015333 Fit Clamp Assembly Screenshot 2023-11-15 095420.png

Étape 3 - Set position

Use soft hammer to adjust pillar position to be flush with cut table


Check position using engineers square as shown


Add final tension to M8 securing fasteners

R0015333 Fit Clamp Assembly Screenshot 2023-10-23 102020.png
R0015333 Fit Clamp Assembly Screenshot 2023-11-15 095606.png
R0015333 Fit Clamp Assembly Screenshot 2023-11-15 095600.png
R0015333 Fit Clamp Assembly Screenshot 2023-11-15 095612.png
R0015333 Fit Clamp Assembly Screenshot 2023-11-15 095809.png

Étape 4 - Check clearance to saw blade

Clearance between clamps and saw blade must be checked. To do this


1 Lift saw blade to maximum height

2 Rotate turntable to 45 and 135 degrees (full travel in both directions )

3 Clearance should be evident between saw blade and clamps in the area shown

Report to supervisor if contact is present


Please take photos to show this check

R0015333 Fit Clamp Assembly Screenshot 2024-02-27 115459.png
R0015333 Fit Clamp Assembly Screenshot 2024-02-27 115507.png
R0015333 Fit Clamp Assembly Screenshot 2024-02-27 115515.png

Étape 5 - Fit outfeed clamp assembly

Fit outfeed clamp assembly to outfeed pad sing 2 off M8 x 50 socket caps and M8 motor plate washers

Do not use adhesive at this point

R0015333 Fit Clamp Assembly Screenshot 2023-10-23 102132.png
R0015333 Fit Clamp Assembly Screenshot 2023-11-15 101359.png
R0015333 Fit Clamp Assembly Screenshot 2023-11-15 101404.png
R0015333 Fit Clamp Assembly Screenshot 2023-11-15 101409.png

Étape 6 - Align clamps

Use 1 meter straight edge along pillars


Adjust OUTFEED CLAMP to set all 4 pillars to contact straight edge


Use feeler 0.002" /0.05mm gauge as maximum tolerance

R0015333 Fit Clamp Assembly Screenshot 2023-11-15 101532.png
R0015333 Fit Clamp Assembly Screenshot 2023-11-15 101518.png
R0015333 Fit Clamp Assembly Screenshot 2023-11-15 101523.png
R0015333 Fit Clamp Assembly Screenshot 2023-11-15 101528.png

Étape 7 - Finalise torque setting

Individually remove and apply adhesive to 4 off M8 fasteners and apply final tension setting to 40nm with torque wrench


R0015333 Fit Clamp Assembly Screenshot 2023-10-23 102215.png
R0015333 Fit Clamp Assembly Screenshot 2023-11-15 101709.png
R0015333 Fit Clamp Assembly Screenshot 2023-11-15 101714.png
R0015333 Fit Clamp Assembly Screenshot 2023-11-15 101719.png

Étape 8 - Recheck alignment

Recheck alignment once final tension is added to all fasteners


Check all clamps more freely up and down pillars when quip clamp has tension removed

R0000711 Rotary Base Assembly quality-assurance-testing.png

R0015333 Fit Clamp Assembly Screenshot 2023-11-15 101804.png


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