R0015332 Mount Backfences and Align : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
Ligne 119 : Ligne 119 :
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Set height</translate>
 
|Step_Title=<translate>Set height</translate>
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|Step_Content=<translate>1  Set heights  of all rollers to cut tables to a gap of 1.5 mm . tolerance  -+0.5mm at</translate>
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|Step_Content=<translate>1  Set heights  of all rollers to cut tables to a gap of 1.5 mm . tolerance  -+0.5mm  
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|Step_Picture_00=R0015332_Mount_Backfences_and_Align_Screenshot_2023-10-23_094508.png
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2 Use slots shown for main adjustment
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3 Use counterbores shown for fine adjustment
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4 Check all measurements on all rollers are correct</translate>
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Recheck all settings</translate>
 
|Step_Title=<translate>Recheck all settings</translate>
−
|Step_Content=<translate>Once final adjustment has been done, recheck all settings as movement is possible when adjusting
+
|Step_Content=<translate>1  Finalise all fasteners shown 
  
 +
Once final adjustment has been done, recheck all settings as movement is possible when adjusting
  
−
Table /roller squareness
 
  
−
Roller alignment
+
2  Table /roller squareness
  
−
Roller height  
+
3  Roller alignment
 +
 
 +
4  Roller height 
 +
 
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{{Warning}}</translate>
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{{Tuto Step
 +
|Step_Title=<translate>Remove all sharp edges</translate>
 +
|Step_Content=<translate>Once all fasteners are finalised and settings checked, shim over hangs must be removed.
  
  
−
Finalise all bolts</translate>
+
Ensure no cut points are left from exposed shims</translate>
−
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
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|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
 
}}
 
}}
 
{{Notes}}
 
{{Notes}}

Version du 14 novembre 2023 à 15:54

Fitting and setting details for back fences

Auteur avatarGareth Green | Dernière modification 3/04/2024 par Gareth Green en cours de rédaction

Difficulté
Difficile
Durée
1 heure(s)

Fitting and setting details for back fences

Difficulté
Difficile
Durée
1 heure(s)

Introduction

Tools Required


Standard hex key set

1 Meter straight edge

Feeler gauges

engineers square

Shim pack


Parts Required


R0000559 Bench assemble machined parts

R0015326 Bench Assemble Roller Backfences


Étape 1 - Unless otherwise stated

Use locktite 243 on all fasteners

Use loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png



Étape 2 - Attach backfence support

Attach pre machined back fence support to main frame


Use 4 off M8 x 25 socket caps , do not apply adhesive


Set assembly to maximum height position in fixing slots

R0015332 Mount Backfences and Align Screenshot 2023-10-23 093237.png
R0015332 Mount Backfences and Align Screenshot 2023-11-14 123003.png
R0015332 Mount Backfences and Align Screenshot 2023-11-14 123008.png
R0015332 Mount Backfences and Align Screenshot 2023-11-14 123014.png

Étape 3 - Attach roller fences

Attach pre build roller fences to backfence support bar using M6 x 35 socket caps . Do not apply adhesive

R0015332 Mount Backfences and Align Screenshot 2023-10-23 093834.png
R0015332 Mount Backfences and Align Screenshot 2023-11-14 123457.png
R0015332 Mount Backfences and Align Screenshot 2023-11-14 123450.png
R0015332 Mount Backfences and Align Screenshot 2023-11-14 123502.png

Étape 4 - Set squareness

1 Use engineers square to check squareness of roller fences to cut tables. Check at multiple points

2 Identify movement required to adjust square.

Gap between square and roller:

Top = add shim to top of bar

Bottom = Add shim to bottom of bar


3 Cut and add shim ensuring shim bottoms out on M8 fastener, as this will act as a datum

...Only use single shims to adjust , do not add shims together to increase size.

4 Adjust until rollers are square with full tension on M8 fixings

Étape 5 - Set alignment between roller fences

1 Use 1 meter straight edge to check alignment of rollers. Identify which direction movement is required to achieve alignment of all rollers.

Tolerance 0.002"/0.05mm


2 Adjust using shim at indicated point on either / both arms

...Each arm should only ever have 1 side with shim This retains datum positions

3 Adjust until all roller are within tolerance to straight edge

Étape 6 - Set height

1 Set heights of all rollers to cut tables to a gap of 1.5 mm . tolerance -+0.5mm


2 Use slots shown for main adjustment


3 Use counterbores shown for fine adjustment


4 Check all measurements on all rollers are correct

Étape 7 - Recheck all settings

1 Finalise all fasteners shown

Once final adjustment has been done, recheck all settings as movement is possible when adjusting


2 Table /roller squareness

3 Roller alignment

4 Roller height

{{{1}}}

Étape 8 - Remove all sharp edges

Once all fasteners are finalised and settings checked, shim over hangs must be removed.


Ensure no cut points are left from exposed shims

R0015338 Bench Assemble Serial Plate caution.png



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