R0015332 Mount Backfences and Align : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
Ligne 46 : Ligne 46 :
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Attach backfence support</translate>
 
|Step_Title=<translate>Attach backfence support</translate>
|Step_Content=<translate>Attach pre machined back fence support to main frame</translate>
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|Step_Content=<translate>Attach pre machined back fence support to main frame
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Use 4 off M8 x 25 socket caps , do not apply adhesive
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Set assembly to maximum height position in fixing slots</translate>
 
|Step_Picture_00=R0015332_Mount_Backfences_and_Align_Screenshot_2023-10-23_093237.png
 
|Step_Picture_00=R0015332_Mount_Backfences_and_Align_Screenshot_2023-10-23_093237.png
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|Step_Picture_01=R0015332_Mount_Backfences_and_Align_Screenshot_2023-11-14_123003.png
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|Step_Picture_03=R0015332_Mount_Backfences_and_Align_Screenshot_2023-11-14_123014.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Attach roller fences</translate>
 
|Step_Title=<translate>Attach roller fences</translate>
|Step_Content=<translate>Attach pre build roller fences to backfence support bar</translate>
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|Step_Content=<translate>Attach pre build roller fences to backfence support bar using M6 x 35 socket caps . Do not apply adhesive</translate>
 
|Step_Picture_00=R0015332_Mount_Backfences_and_Align_Screenshot_2023-10-23_093834.png
 
|Step_Picture_00=R0015332_Mount_Backfences_and_Align_Screenshot_2023-10-23_093834.png
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|Step_Picture_01=R0015332_Mount_Backfences_and_Align_Screenshot_2023-11-14_123457.png
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|Step_Picture_02=R0015332_Mount_Backfences_and_Align_Screenshot_2023-11-14_123450.png
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|Step_Picture_03=R0015332_Mount_Backfences_and_Align_Screenshot_2023-11-14_123502.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Set squareness</translate>
 
|Step_Title=<translate>Set squareness</translate>
|Step_Content=<translate>Use engineers square to check squareness of roller fences to cut tables  
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|Step_Content=<translate>Use engineers square to check squareness of roller fences to cut tables. Check at multiple points 
  
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2  Identify movement required to adjust square. 
  
Adjust using shims between backfence support bar and frame to adjust
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Gap between square and roller: 
  
<br /></translate>
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Top = add shim to top of bar 
|Step_Picture_00=R0015332_Mount_Backfences_and_Align_Screenshot_2023-10-23_093946.png
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Bottom = Add shim to bottom of bar 
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3  Cut and add shim ensuring shim bottoms out on M8 fastener, as this will act as a datum
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{{Warning|...Only use single shims to adjust , do not add shims together to increase size.}}
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4 Adjust until rollers are square with full tension on M8 fixings<br /></translate>
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}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Set alignment between roller fences</translate>
 
|Step_Title=<translate>Set alignment between roller fences</translate>
|Step_Content=<translate>Use 1 meter straight edge to check alignment of rollers  
+
|Step_Content=<translate>Use 1 meter straight edge to check alignment of rollers. Identify which direction movement is required to achieve alignment of all rollers.
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Tolerance 0.002"/0.05mm 
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 +
2 Adjust using shim at indicated point on either / both arms
  
 +
{{Warning|...Each arm should only ever have 1 side with shim
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This retains datum positions}}
  
Adjust using shim at indicated point on both arms</translate>
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3 Adjust until all roller are within tolerance to straight edge</translate>
 
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{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Set height</translate>
 
|Step_Title=<translate>Set height</translate>
|Step_Content=<translate>Set height of rollers to bed at a gap of 1.5 mm tolerance  -+0.5mm  
+
|Step_Content=<translate>Set heights  of all rollers to cut tables to a gap of 1.5 mm . tolerance  -+0.5mm at</translate>
 
 
 
 
Use slots in frame to adjust</translate>
 
 
|Step_Picture_00=R0015332_Mount_Backfences_and_Align_Screenshot_2023-10-23_094508.png
 
|Step_Picture_00=R0015332_Mount_Backfences_and_Align_Screenshot_2023-10-23_094508.png
 
}}
 
}}

Version du 14 novembre 2023 à 15:00

Auteur avatarGareth Green | Dernière modification 3/04/2024 par Gareth Green en cours de rédaction

Introduction

Tools Required


Standard hex key set

1 Meter straight edge

Feeler gauges

engineers square

Shim pack


Parts Required


R0000559 Bench assemble machined parts

R0015326 Bench Assemble Roller Backfences


Étape 1 - Unless otherwise stated

Use locktite 243 on all fasteners

Use loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised



Étape 2 - Attach backfence support

Attach pre machined back fence support to main frame


Use 4 off M8 x 25 socket caps , do not apply adhesive


Set assembly to maximum height position in fixing slots

Étape 3 - Attach roller fences

Attach pre build roller fences to backfence support bar using M6 x 35 socket caps . Do not apply adhesive

Étape 4 - Set squareness

1 Use engineers square to check squareness of roller fences to cut tables. Check at multiple points

2 Identify movement required to adjust square.

Gap between square and roller:

Top = add shim to top of bar

Bottom = Add shim to bottom of bar


3 Cut and add shim ensuring shim bottoms out on M8 fastener, as this will act as a datum

...Only use single shims to adjust , do not add shims together to increase size.

4 Adjust until rollers are square with full tension on M8 fixings

Étape 5 - Set alignment between roller fences

1 Use 1 meter straight edge to check alignment of rollers. Identify which direction movement is required to achieve alignment of all rollers.

Tolerance 0.002"/0.05mm


2 Adjust using shim at indicated point on either / both arms

...Each arm should only ever have 1 side with shim This retains datum positions

3 Adjust until all roller are within tolerance to straight edge

Étape 6 - Set height

1 Set heights of all rollers to cut tables to a gap of 1.5 mm . tolerance -+0.5mm at



Étape 7 - Recheck all settings

Once final adjustment has been done, recheck all settings as movement is possible when adjusting


Table /roller squareness

Roller alignment

Roller height


Finalise all bolts



Commentaires

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