R0015292 Install Cylinder Rails and Align

Details for mounting cylinder rails to transfer beams

Difficulté

Medium Moyen

Durée

6 hour(s) heure(s)

R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-10-30_081130.png

Introduction

Tools Required

Standard spanner set

Standard hex key set

Parts Required

R0015288 Bench Assemble Transfer slid units and cylinder rails

R0015093 Bench Assemble Transfer Beam

Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

Étape 2 - Position pre built cylinder rails

Position Cylinder rail onto transfer beam as shown

Étape 3 - Adjust delrin wheels front

Adjust delrin wheels on section shown

Ensure to use Setting Delrin Transfer Table Wheel Tension To set delrin wheels correctly

...Ensure M5 locking nuts are correctly tensioned when set

Étape 4 - Adjust Delrin wheels Rear

Adjust delrin wheels on section shown

Ensure to use Setting Delrin Transfer Table Wheel Tension To set delrin wheels correctly

......Ensure M5 locking nuts are correctly tensioned when set

Étape 5 - Check all fasteners

Check all fasteners are correctly tensioned

Ensure all delrin wheels are correctly set and all fasteners on delrin wheels are tensioned to final tension

Étape 6 - Check movement

Ensure cylinder rail is free moving along transfer beam

Étape 7 - Cylinder heights checked

All cylinders should be checked for correct height position in regards to top face of transfer arms

All cylinders should be below the top face of the transfer arm

Check with 2 meter straight edge over tops of transfer arms

Étape 8 - Align Cylinders to Hepco

Set cylinder rails to hepco rail

Set all cylinder rails to same measurement to hepco beam

Use slots in rack mounting and drive gear position to adjust

Étape 9 - Set rack meshing

Mesh requires setting between slider unit and drive pinion

1 It is vital that the correct drive meshing is achieved.

2 Once set, there should be 1mm movement in the direction shown, which will indicate the correct tooth meshing has been obtained.

3 This need to be checked at all points of travel as shown

Étape 10 - Add Hard stops

Fit hard stop assemblies once alignment is set

Étape 11 - Quality sign off

Sign off Required for all alignment settings

en none 0 Draft