R0015292 Install Cylinder Rails and Align : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
Ligne 202 : Ligne 202 :
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Add Hard stops</translate>
 
|Step_Title=<translate>Add Hard stops</translate>
−
|Step_Content=<translate>Fit hard stop assemblies once alignment is set</translate>
+
|Step_Content=<translate>Fit hard stop assemblies once alignment is set
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 +
 
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Fasteners and size required</translate>
 
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Version du 21 novembre 2023 à 09:36

Details for mounting cylinder rails to transfer beams

Auteur avatarGareth Green | Dernière modification 3/04/2024 par Gareth Green en cours de rédaction

Difficulté
Moyen
Durée
6 heure(s)

Details for mounting cylinder rails to transfer beams

Difficulté
Moyen
Durée
6 heure(s)

Introduction

Tools Required


Standard spanner set

Standard hex key set

Tape measure

Wire line

Pneumatic cylinder setting jig


Parts Required


R0015288 Bench Assemble Transfer slid units and cylinder rails

R0015093 Bench Assemble Transfer Beam

Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png



Étape 2 - Position pre built cylinder rails

Position Cylinder rail onto transfer beam as shown

R0015292 Install Cylinder Rails and Align Screenshot 2023-10-30 082627.png



Étape 3 - Adjust delrin wheels front

Remove safety bolt stop from cylinder rails

Adjust delrin wheels on section shown


Ensure to use Setting Delrin Transfer Table Wheel Tension To set delrin wheels correctly


...Ensure M5 locking nuts are correctly tensioned when set

R0015292 Install Cylinder Rails and Align Screenshot 2023-10-30 082956.png



Étape 4 - Adjust Delrin wheels Rear

Adjust delrin wheels on section shown


Ensure to use Setting Delrin Transfer Table Wheel Tension To set delrin wheels correctly


......Ensure M5 locking nuts are correctly tensioned when set

R0015292 Install Cylinder Rails and Align Screenshot 2023-10-30 083259.png



Étape 5 - Check all fasteners

Check all fasteners are correctly tensioned


Ensure all delrin wheels are correctly set and all fasteners on delrin wheels are tensioned to final tension

R0000711 Rotary Base Assembly quality-assurance-testing.png



Étape 6 - Check movement

Ensure cylinder rail is free moving along transfer beam

R0000711 Rotary Base Assembly quality-assurance-testing.png



Étape 7 - Cylinder heights checked

All cylinders should be checked for correct height position in regards to top face of transfer arms


All cylinders should be below the top face of the transfer arm


Check with 2 meter straight edge over tops of transfer arms

R0015292 Install Cylinder Rails and Align Screenshot 2023-11-08 080035.png


Étape 8 - Set rack meshing

Mesh requires setting between slider unit and drive pinion

It is vital that the correct drive meshing is achieved.

Complete the following steps to mesh pinion and drive correctly

R0015292 Install Cylinder Rails and Align Screenshot 2023-11-07 155808.png
R0015292 Install Cylinder Rails and Align Screenshot 2023-11-07 155822.png
R0015292 Install Cylinder Rails and Align Screenshot 2023-11-07 155828.png


Étape 9 - Caution


...In the following steps, do not rotate the main drive shaft. All the meshing can be achieved by repositioning drive pinion allowing individual rack assemblies to be aligned
R0015338 Bench Assemble Serial Plate caution.png



Étape 10 - Start setup on Cylinder rail 1

R0015292 Install Cylinder Rails and Align Screenshot 2023-11-20 163816.png



Étape 11 - Set rack mesh 1

1 Slide drive pinion away from rack , this pinion shou. be loose and free moving


2 Move cylinder rail to position shown


3 Slide Pinion into position under drive rack


4 Adjust Backlash between rack and pinion to give no more than 1mm movement

Étape 12 - Set Rack mesh point 2

Repeat step 10 but with rack in position shown

R0015292 Install Cylinder Rails and Align Screenshot 2023-11-20 165153.png


Étape 13 - Repeat steps 10 and 11

Repeat steps 10 and 11 for remain 7 off cylinder rails 2-8



Étape 14 - Align Cylinders to Hepco

Set cylinder rails to hepco rail by completing the following steps


1 Set cylinder rails 1 and 8 to same measurement to hepco beam, using same technique of sliding drive pinion out of the way to enable movement


2 For finer tuning of position, Use slots in rack mounting and drive gear position to adjust

R0015292 Install Cylinder Rails and Align Screenshot 2023-11-20 165136.png

Étape 15 - Attach pneumatic jig

Attach pneumatic jig to cylinders , to enable cylinder pistons to be extended

R0015292 Install Cylinder Rails and Align Screenshot 2023-11-20 164425.png



Étape 16 - Set wire line

Set wire line between set cylinders 1 and 8

R0015292 Install Cylinder Rails and Align Screenshot 2023-11-20 164425.png



Étape 17 - Adjust cylinder rails 2-7

Using the same method, position the remaining cylinder assemblies to the wire line

R0015292 Install Cylinder Rails and Align Screenshot 2023-11-20 164425.png



Étape 18 - Quality check

Double check setting by measuring from cylinder piston to hepco rail on each cylinder assembly


All measurements should be the same -+ 1mm

R0008013 Clacker assembly quality.png
R0015292 Install Cylinder Rails and Align Screenshot 2023-11-20 163816.png
R0015292 Install Cylinder Rails and Align Screenshot 2023-11-20 165136.png


Étape 19 - Finalise drive pinions

Remove, apply adhesive and finalise 2 off M6 grubscrew per each drive pinion

R0015292 Install Cylinder Rails and Align Screenshot 2023-11-20 161149.png



Étape 20 - Add Hard stops

Fit hard stop assemblies once alignment is set


Fasteners and size required

R0015292 Install Cylinder Rails and Align Screenshot 2023-11-20 165142.png


Étape 21 - Quality sign off

Sign off Required for all alignment settings

R0008013 Clacker assembly quality.png



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