R0015256 Pneumatic Connections : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Page créée avec « {{Tuto Details |Description=<translate>Instructions to instal Pneumatic connections onto module</translate> |Categories=Production |Difficulty=Medium |Duration=8 |Duration... »)
 
 
(13 révisions intermédiaires par le même utilisateur non affichées)
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{{Tuto Details
 
{{Tuto Details
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|Main_Picture=R0015256_Pneumatic_Connections_Screenshot_2023-07-13_125718.png
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|Description=<translate>Instructions to instal Pneumatic connections onto module</translate>
 
|Description=<translate>Instructions to instal Pneumatic connections onto module</translate>
 
|Categories=Production
 
|Categories=Production
Ligne 7 : Ligne 9 :
 
}}
 
}}
 
{{Introduction
 
{{Introduction
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|Introduction=<translate></translate>
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|Introduction=<translate>'''<u>Tools Required</u>'''
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Pipe cutters
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Number identification
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Flush cutters
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'''<u>Parts Required</u>'''
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P0000160 Flow regulator 6mm inline x 2
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P0000551 6mm inline Quick Exhaust Fitting x5
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P0001008 Regulator: ARG20 0 - 8.5 Bar c/w Gauge x 1
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P0001023 Fitting: SMC 6mm mini Y x 1
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P0001030 Fitting: SMC 6mm Equal Tee x 27
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R0015071 Pneumatics rail
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A0000343 energy chain x 1
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A0000344 energy chain bracket set x 1
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D0015577 fixed energy chain bracket x 1
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P0001166 Tube to tube elbow 12mm x 1
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<br /></translate>
 
}}
 
}}
 
{{Materials}}
 
{{Materials}}
 
{{EPI}}
 
{{EPI}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate></translate>
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|Step_Title=<translate>Mount Pneumatic rail</translate>
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|Step_Content=<translate></translate>
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|Step_Content=<translate>Mount pre assembled pneumatic rail R0015071 into the position shown .  Fix with M8x 20 socket caps, Use 1 off M8 A Form on end with slot on rail</translate>
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|Step_Picture_00=R0015256_Pneumatic_Connections_Screenshot_2023-07-13_135703.png
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|Step_Picture_01=R0015256_Pneumatic_Connections_Screenshot_2023-07-13_154935.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate></translate>
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|Step_Title=<translate>Install  Y244 material load sensor blowers</translate>
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|Step_Content=<translate></translate>
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|Step_Content=<translate>6mm Black air pipe
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Identify pipe as 2449
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<br />
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*attach  long enough pipe from Y connector  to reach wire basket directly behind. Ensure slack is left to allow for roller movement up
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*Attach to indicated sections (3) of wire basket
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*Connect to (4 -active) port of valve slice
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<br /></translate>
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Install  Y125 Pop up C pipework</translate>
−
|Step_Content=<translate></translate>
+
|Step_Content=<translate>6mm black air pipe
 +
 
 +
 
 +
Pipe identified as 1259
 +
 
 +
 
 +
9 off pop up C cylinders to be connected  (1)
 +
 
 +
 
 +
Ensure enough slack is left on pipe between basket and cylinder to allow full range of movement
 +
 
 +
<br />
 +
 
 +
*(1)  6mm tee feeds cylinder above and to the left
 +
*(2)  6mm tee feeds cylinder above and ring main left and right
 +
*(3) 6mm tee feeds cylinder above and ring main left and right
 +
*(4) 6mm tee feeds cylinder above and ring main left and right
 +
*(5) 6mm tee feeds valve below  and ring main left and right
 +
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*(7) 6mm tee feeds cylinder above and ring main left and right
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}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Install Y124 Roller beds</translate>
−
|Step_Content=<translate></translate>
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|Step_Content=<translate>6mm black air pipe
 +
 
 +
 
 +
Pipes identified as 1249 and 1241
 +
 
 +
 
 +
Cylinder nose 1249
 +
 
 +
Cylinder base 1241
 +
 
 +
 
 +
 
 +
(1) (2) (3) (4)  connect all as shown  using 6mm tee fittings  position (1) feeds roller to the left as well as one above
 +
 
 +
(4)  Feeds ring main to valve
 +
 
 +
(5) Feeds cylinder above and ring main to the right
 +
 
 +
(6) Feeds cylinder above and ring main to the right
 +
 
 +
(7) Feeds cylinder above and cylinder to the right</translate>
 +
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|Step_Picture_04_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":724,"height":680,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.83,"scaleY":0.83,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/f/ff/R0015256_Pneumatic_Connections_Screenshot_2023-07-13_162146.png","filters":[]},{"type":"wfnumberedbullet","version":"2.4.6","originX":"left","originY":"top","left":316,"top":304,"width":25,"height":25,"fill":"rgb(0,0,0)","stroke":"#FF0000","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"objects":[{"type":"circle","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":24,"height":24,"fill":"#FF0000","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":12,"startAngle":0,"endAngle":6.283185307179586},{"type":"text","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":7.79,"height":15.82,"fill":"rgba(255,255,255,255)","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"7","fontSize":14,"fontWeight":"normal","fontFamily":"arial","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"styles":{} }],"number":7}],"height":564,"width":600}
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Y126 / Y127 beam position</translate>
−
|Step_Content=<translate></translate>
+
|Step_Content=<translate>pipe identifications
 +
 
 +
 
 +
1269 and 1279
 +
 
 +
 
 +
 
 +
Fitting on cylinder closest to extractor should be 1279
 +
 
 +
 
 +
Other fitting will be 1269
 +
 
 +
1269 pipe should connect to B on valve 1279 should connect to A on valve
 +
 
 +
 
 +
Connect with 10mm black airpipe to standalone valve
 +
 
 +
 
 +
Electrical connection will match port connections of two pipes</translate>
 +
|Step_Picture_00=R0015256_Pneumatic_Connections_Screenshot_2023-09-07_135904.png
 +
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 +
|Step_Picture_01=R0015256_Pneumatic_Connections_Screenshot_2024-03-11_144238.png
 +
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Y232 Y233 and Y234</translate>
−
|Step_Content=<translate></translate>
+
|Step_Content=<translate><br />
 +
 
 +
* Identification as 2329 2339 2349
 +
* Home port (2) should be blanked at valve bank
 +
* Run from active port on valve bank (port 4) to transfer beam number 4 .
 +
* Fit A000343 energy chain @44 links
 +
* A0000344 energy chain brackets as shown
 +
* Mount to D0015577 fixed bracket and attach to support arm as shown
 +
* Must have a P0000551 qev fitted to each line (see photos)</translate>
 +
|Step_Picture_00=R0015256_Pneumatic_Connections_Screenshot_2024-03-11_144652.png
 +
|Step_Picture_01=R0015256_Pneumatic_Connections_Screenshot_2024-03-11_144659.png
 +
|Step_Picture_02=R0015256_Pneumatic_Connections_Screenshot_2024-03-11_144823.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Important</translate>
−
|Step_Content=<translate></translate>
+
|Step_Content=<translate>It is vital that when installing pipes into the main X axis energy chain, that cable retaining points are used
 +
 
 +
All cables and pipes should be secured with tie wraps to the 'fingers' on the energy chain brackets at BOTH ends</translate>
 +
|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
 +
|Step_Picture_01=R0015087_Pneumatic_Connections_Screenshot_2023-12-06_083154.png
 +
|Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":471,"height":502,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.27,"scaleY":1.27,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/6/6b/R0015087_Pneumatic_Connections_Screenshot_2023-12-06_083154.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":350.31,"top":329.69,"width":163,"height":163,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":81.50086103272507,"ry":81.50086103272507}],"height":639,"width":600}
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Y121 Gripper height</translate>
−
|Step_Content=<translate></translate>
+
|Step_Content=<translate>Gripper height is lifted for home position
 +
 
 +
<br />
 +
 
 +
* 1211 Home port of valve bank (2) to nose of cylinder (with QEV fitted)
 +
* 1212 Base of cylinder to out port on regulator (with QEV fitted)
 +
* 1219 In port of regulator to active port on valve bank (4)
 +
* 1229 Must have flow regulation P0000160 connect to active port (4) on valve bank. Connects to 2 x P0000200 rack blowers via a T piece.
 +
 
 +
<br /></translate>
 +
|Step_Picture_00=R0015256_Pneumatic_Connections_Screenshot_2024-03-11_144901.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Connect ring main</translate>
−
|Step_Content=<translate></translate>
+
|Step_Content=<translate>* Connect 12mm blue airpipe from valve banks to end of frame for machine connections using a 12mm tube - tube elbow. Ensure 3 meters of pipe is trailing from basket, ready for connection to ring main at a later point
−
}}
+
 
−
{{Tuto Step
+
<br /></translate>
−
|Step_Title=<translate></translate>
 
−
|Step_Content=<translate></translate>
 
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate></translate>
 
−
|Step_Content=<translate></translate>
 
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate></translate>
 
−
|Step_Content=<translate></translate>
 
 
}}
 
}}
 
{{Notes}}
 
{{Notes}}
 
{{PageLang
 
{{PageLang
 +
|Language=en
 
|SourceLanguage=none
 
|SourceLanguage=none
 
|IsTranslation=0
 
|IsTranslation=0
−
|Language=en
 
 
}}
 
}}
 
{{Tuto Status
 
{{Tuto Status
 
|Complete=Draft
 
|Complete=Draft
 
}}
 
}}

Version actuelle datée du 11 mars 2024 à 16:51

Instructions to instal Pneumatic connections onto module

Auteur avatarGareth Green | Dernière modification 11/03/2024 par Gareth Green en cours de rédaction

Difficulté
Moyen
Durée
8 heure(s)

Instructions to instal Pneumatic connections onto module

Difficulté
Moyen
Durée
8 heure(s)

Introduction

Tools Required


Pipe cutters

Number identification

Flush cutters


Parts Required


P0000160 Flow regulator 6mm inline x 2

P0000551 6mm inline Quick Exhaust Fitting x5

P0001008 Regulator: ARG20 0 - 8.5 Bar c/w Gauge x 1

P0001023 Fitting: SMC 6mm mini Y x 1

P0001030 Fitting: SMC 6mm Equal Tee x 27

R0015071 Pneumatics rail

A0000343 energy chain x 1

A0000344 energy chain bracket set x 1

D0015577 fixed energy chain bracket x 1

P0001166 Tube to tube elbow 12mm x 1


Étape 1 - Mount Pneumatic rail

Mount pre assembled pneumatic rail R0015071 into the position shown . Fix with M8x 20 socket caps, Use 1 off M8 A Form on end with slot on rail

R0015256 Pneumatic Connections Screenshot 2023-07-13 135703.png
R0015256 Pneumatic Connections Screenshot 2023-07-13 154935.png


Étape 2 - Install Y244 material load sensor blowers

6mm Black air pipe

Identify pipe as 2449


  • attach long enough pipe from Y connector to reach wire basket directly behind. Ensure slack is left to allow for roller movement up
  • Attach to indicated sections (3) of wire basket
  • Connect to (4 -active) port of valve slice


Étape 3 - Install Y125 Pop up C pipework

6mm black air pipe


Pipe identified as 1259


9 off pop up C cylinders to be connected (1)


Ensure enough slack is left on pipe between basket and cylinder to allow full range of movement


  • (1) 6mm tee feeds cylinder above and to the left
  • (2) 6mm tee feeds cylinder above and ring main left and right
  • (3) 6mm tee feeds cylinder above and ring main left and right
  • (4) 6mm tee feeds cylinder above and ring main left and right
  • (5) 6mm tee feeds valve below and ring main left and right
  • (6) 6mm tee feeds cylinder above and ring main left and right
  • (7) 6mm tee feeds cylinder above and ring main left and right
  • (8) 6mm tee feeds cylinder above and cylinder to the right

Étape 4 - Install Y124 Roller beds

6mm black air pipe


Pipes identified as 1249 and 1241


Cylinder nose 1249

Cylinder base 1241


(1) (2) (3) (4) connect all as shown using 6mm tee fittings position (1) feeds roller to the left as well as one above

(4) Feeds ring main to valve

(5) Feeds cylinder above and ring main to the right

(6) Feeds cylinder above and ring main to the right

(7) Feeds cylinder above and cylinder to the right

R0015256 Pneumatic Connections Screenshot 2023-07-13 162146.png

Étape 5 - Y126 / Y127 beam position

pipe identifications


1269 and 1279


Fitting on cylinder closest to extractor should be 1279


Other fitting will be 1269

1269 pipe should connect to B on valve 1279 should connect to A on valve


Connect with 10mm black airpipe to standalone valve


Electrical connection will match port connections of two pipes


Étape 6 - Y232 Y233 and Y234


  • Identification as 2329 2339 2349
  • Home port (2) should be blanked at valve bank
  • Run from active port on valve bank (port 4) to transfer beam number 4 .
  • Fit A000343 energy chain @44 links
  • A0000344 energy chain brackets as shown
  • Mount to D0015577 fixed bracket and attach to support arm as shown
  • Must have a P0000551 qev fitted to each line (see photos)
R0015256 Pneumatic Connections Screenshot 2024-03-11 144652.png
R0015256 Pneumatic Connections Screenshot 2024-03-11 144659.png
R0015256 Pneumatic Connections Screenshot 2024-03-11 144823.png


Étape 7 - Important

It is vital that when installing pipes into the main X axis energy chain, that cable retaining points are used

All cables and pipes should be secured with tie wraps to the 'fingers' on the energy chain brackets at BOTH ends

R0015338 Bench Assemble Serial Plate caution.png


Étape 8 - Y121 Gripper height

Gripper height is lifted for home position


  • 1211 Home port of valve bank (2) to nose of cylinder (with QEV fitted)
  • 1212 Base of cylinder to out port on regulator (with QEV fitted)
  • 1219 In port of regulator to active port on valve bank (4)
  • 1229 Must have flow regulation P0000160 connect to active port (4) on valve bank. Connects to 2 x P0000200 rack blowers via a T piece.


R0015256 Pneumatic Connections Screenshot 2024-03-11 144901.png



Étape 9 - Connect ring main

  • Connect 12mm blue airpipe from valve banks to end of frame for machine connections using a 12mm tube - tube elbow. Ensure 3 meters of pipe is trailing from basket, ready for connection to ring main at a later point


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