R0015255 Mount Assemblies to Main Frame

Instructions to mount pre built assemblies to main frame

Difficulté

Medium Moyen

Durée

8 hour(s) heure(s)

R0015255_Mount_Assemblies_to_Main_Frame_Screenshot_2023-07-13_093726.png

Introduction

Tools Required

Standard Hex key set

Standard spanner set

300 mm rule

1000mm rule

Parts Required

D0015291 Datum Flag x 1

D0015717 Energy Chain Angle Bracket Lower x 5

D0015718 Energy Chain Angle Bracket Upper x 2

D0015718B Energy Chain Angle Bracket Double Deck x 3

D0015720 Carriage Bracket x 1

D0015721 Energy Chain Tray Deep Longx 3

D0015722 Energy Chain Tray Shallow Long x 1

D0015861 Energy Chain Cable Support x 1

D0015862 Energy Chain Tray Deep Long x 1

R0015007 Bench Assemble Roller Tables

R0015096 Bench Assemble Transfer Drive Assembly

R0015251 Bench Assemble X axis components and energy chain

R0015004 Bench Assemble Gripper

Étape 1 - Mount pre built R0015007 Bench Assemble Roller Tables

Mount roller beds as indicated , using M8 x 30 socket caps and heavy M8 washers.

Do not apply adhesive to fasteners and only apply holding tension to fasteners

Étape 2 - Mount pre built R0015004 Bench Assemble Gripper

1 Mount Gripper assembly to carriage using 2 off M8 x 35 socket caps 2 off Mi8 x 25 socket caps and heavy M8 washers

2 Check and adjust parallel to ensure gripper is true to hepco beam both indicated measurements should be identical

Étape 3 - Mount Energy chain angle brackets Lower

1 Mount 5 off D0015717 Lower mounting angle with 2 off M10 x 25 set bolts and A form washers per bracket . Do not apply adhesive at this point

2 Set height to just clear plastic frame cap and set bracket level

Étape 4 - Mount upper chain angle brackets

1 Mount 2 off D0015718B to positions shown using M6 x 16 socket caps and heavy M6 washers .

2 Mount 1 off D0015718B to position indicated with M6 x 20 Socket capsand heavy M6 washers. Do Not apply adhesive yet to this brackets fasteners

3 Set slot position to be flush with lower bracket

Étape 5 - Mount short upper chain angle brackets

1 Mount 1 off D0015718 to indicated point using M6 x 16 socket caps and heavy M6 washers . Set faces flush as with previous step

2 Position 1 off D0015718 at indicated point and use M6 x 20 socket caps and heavy washer to fix in position combining part D0015861 as shown

3 Use previous fitted fasteners to mount other end of D0015861 onto previous fitted bracket , and finalise bolts

Étape 6 - Fit lower chain trays

Lightly fix these parts, as adjustment will be required later

...Do not fit washers under the heads of button heads on all fitted energy chain trays

1 Fit D0015721 at indicated position . Use M5 x 16 button hex bolt, M5 penny washer and M5 nyloc nut .

2 Fit D0015721 to indicate point with same fixings as above

3 Fit D0015722 to indicate point with same fixings as above

Étape 7 - Mount upper chain guides

Use same method as step 6 to mount indicated upper chain guides 2 off

1 D0015862 upper chain guide

2 D0015721 upper chain guide

Étape 8 - Fit Carriage bracket

Fit D0015720 carriage bracket as shown using M6 x 16 socket caps and A form washers

Étape 9 - Attach pre built R0015251 energy chain

Fit pre built energy chain from assembly R0015251 and attach using

Étape 10 -

Étape 11 -

Étape 12 -

Étape 13 -

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