| [version en cours de rédaction] | [version en cours de rédaction] |
| Ligne 12 : | Ligne 12 : | ||
| + | Standard hex key set | ||
| + | Ball pein hammer | ||
| − | <u>'''Parts Required'''</u></translate> | + | Standard spanner set |
| + | |||
| + | |||
| + | <u>'''Parts Required'''</u> | ||
| + | |||
| + | D0015074 Cylinder Support x 2 | ||
| + | |||
| + | D0015075 Cylinder Bracket x 4 | ||
| + | |||
| + | D0015077B Cylinder Drive Adapter x 1 | ||
| + | |||
| + | D0015144 Datum Switch Bracket x 2 | ||
| + | |||
| + | D0015948 ZX5 Beam Move Cylinder Guard x 1 | ||
| + | |||
| + | E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2 | ||
| + | |||
| + | P0000109 RB Series Shock Absorber x 2 | ||
| + | |||
| + | P0001118 cylinder 50 x 700 rodless x 1 | ||
| + | |||
| + | P0001145 Fitting smc flow controller elbow 10-1/4 bsp</translate> | ||
}} | }} | ||
{{Materials}} | {{Materials}} | ||
| Ligne 48 : | Ligne 71 : | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
| − | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Fit mounting brackets</translate> |
| − | |Step_Content=<translate></translate> | + | |Step_Content=<translate>1 Mount D0015074 2 off brackets using 8 off M8 x 50 socket caps and M8 a form washers , orientating cylinder as shown |
| + | |||
| + | |||
| + | 2 Mount D0015077 to cylinder using 4 off M8 x 30 socket caps</translate> | ||
| + | |Step_Picture_00=R0015246_Fit_Hepco_Drive_Beam_Cylinder_Screenshot_2023-07-12_112533.png | ||
| + | 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| ||
| + | |Step_Picture_01=R0015246_Fit_Hepco_Drive_Beam_Cylinder_Screenshot_2023-07-12_114233.png | ||
| + | }} | ||
| + | {{Tuto Step | ||
| + | |Step_Title=<translate>Attach mounting angles</translate> | ||
| + | |Step_Content=<translate>Attach 4 off D0015075 to frame using M8 x 25 bolts and Heavy M8 washers as shown | ||
| + | |||
| + | |||
| + | Do not apply adhesive</translate> | ||
| + | |Step_Picture_00=R0015246_Fit_Hepco_Drive_Beam_Cylinder_Screenshot_2023-07-12_113811.png | ||
| + | |Step_Picture_01=R0015246_Fit_Hepco_Drive_Beam_Cylinder_Screenshot_2023-07-12_113820.png | ||
| + | |Step_Picture_02=R0015246_Fit_Hepco_Drive_Beam_Cylinder_Screenshot_2023-07-12_113909.png | ||
| + | |Step_Picture_03=R0015246_Fit_Hepco_Drive_Beam_Cylinder_Screenshot_2023-07-12_114132.png | ||
| + | |Step_Picture_04=R0015246_Fit_Hepco_Drive_Beam_Cylinder_Screenshot_2023-07-12_114138.png | ||
| + | }} | ||
| + | {{Tuto Step | ||
| + | |Step_Title=<translate>Fit cylinder assembly to frame</translate> | ||
| + | |Step_Content=<translate>Lightly attach cylinder assembly to frame , orientated as shown. Use 16 off M8 x 25 socket caps with heavy M8 washers | ||
| + | |||
| + | |||
| + | Do not apply adhesive</translate> | ||
| + | |Step_Picture_00=R0015246_Fit_Hepco_Drive_Beam_Cylinder_Screenshot_2023-07-12_114416.png | ||
| + | |Step_Picture_01=R0015246_Fit_Hepco_Drive_Beam_Cylinder_Screenshot_2023-07-12_114327.png | ||
| + | }} | ||
| + | {{Tuto Step | ||
| + | |Step_Title=<translate>Check hepco position</translate> | ||
| + | |Step_Content=<translate>Ensure hepco rail is still at correct datum position of 895mm</translate> | ||
| + | |Step_Picture_00=R0015246_Fit_Hepco_Drive_Beam_Cylinder_Screenshot_2023-07-12_114757.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
| − | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Position cylinder stroke</translate> |
| − | |Step_Content=<translate></translate> | + | |Step_Content=<translate>Check that cylinder is positioned as shown</translate> |
| + | |Step_Picture_00=R0015246_Fit_Hepco_Drive_Beam_Cylinder_Screenshot_2023-07-12_115116.png | ||
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}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
| − | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Attach cylinder to beam,</translate> |
| − | |Step_Content=<translate></translate> | + | |Step_Content=<translate>1 Attach cylinder to beam using M8 socket caps and D- nuts (size and type required) |
| + | |||
| + | |||
| + | 2 Tension bolts to hold indicated bracket in a vertical position | ||
| + | |||
| + | |||
| + | 3 Apply holding tension to these fasteners 1 and 2</translate> | ||
| + | |Step_Picture_00=R0015246_Fit_Hepco_Drive_Beam_Cylinder_Screenshot_2023-07-12_115313.png | ||
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}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
| − | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Attach second cylinder mounting bracket</translate> |
| − | |Step_Content=<translate></translate> | + | |Step_Content=<translate>1 Move hepco beam to extended position as shown |
| + | |||
| + | |||
| + | 2 Apply holding tension to same bolts as other mounting bracket</translate> | ||
| + | |Step_Picture_00=R0015246_Fit_Hepco_Drive_Beam_Cylinder_Screenshot_2023-07-12_122124.png | ||
| + | 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}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
| − | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Check Movement</translate> |
| − | |Step_Content=<translate></translate> | + | |Step_Content=<translate>Quality check movement of beam from position 1 to 2 |
| + | |||
| + | |||
| + | Movement must be free and consistent over the entire stroke of the cylinder | ||
| + | |||
| + | |||
| + | 1 If not alignment must be rechecked by adjusting mounting brackets to obtain smooth running | ||
| + | |||
| + | |||
| + | 2 Once Movement is free running , secondary check alignment by removing tension of fasteners holding cylinder mount block to hepco beam | ||
| + | |||
| + | |||
| + | 3 Check that slight movement is possible between the hepco rail and the mounting block. Block should not move away from hepco rail when un fastened or be held against under pressure. If either of these happen it indicates mis alignment between components , and step 1 should be repeated | ||
| + | |||
| + | 4 Tension m8 socket caps and apply final tension</translate> | ||
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}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
| − | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Add hard stops and dampers</translate> |
| − | |Step_Content=<translate></translate> | + | |Step_Content=<translate>1 off of each per side |
| + | |||
| + | |||
| + | 1 Use 2 off M16 x 80 set bolts and standard M16 nuts | ||
| + | |||
| + | |||
| + | 2 P0000109 damper x 2 | ||
| + | |||
| + | |||
| + | Do not fully wind in either parts</translate> | ||
| + | |Step_Picture_00=R0015246_Fit_Hepco_Drive_Beam_Cylinder_Screenshot_2023-07-12_124819.png | ||
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}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
| − | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Set cylinder stroke hard stops</translate> |
| − | |Step_Content=<translate></translate> | + | |Step_Content=<translate>Move beam to full cylinder extension in one direction. |
| + | |||
| + | |||
| + | Adjust M16 set bolt to touch face of cylinder mount when in this position | ||
| + | |||
| + | |||
| + | Move beam away</translate> | ||
}} | }} | ||
{{Notes}} | {{Notes}} | ||
Version du 12 juillet 2023 à 15:18
Instructions to mount and set hepco drive beam cylinder assembly
Difficulté
Moyen
Durée
3 heure(s)
Sommaire
- 1 Introduction
- 2 Étape 1 - Unless otherwise stated
- 3 Étape 2 - Add dowels
- 4 Étape 3 - Assemble drive adapter
- 5 Étape 4 - Attach Air fittings to cylinder
- 6 Étape 5 - Fit mounting brackets
- 7 Étape 6 - Attach mounting angles
- 8 Étape 7 - Fit cylinder assembly to frame
- 9 Étape 8 - Check hepco position
- 10 Étape 9 - Position cylinder stroke
- 11 Étape 10 - Attach cylinder to beam,
- 12 Étape 11 - Attach second cylinder mounting bracket
- 13 Étape 12 - Check Movement
- 14 Étape 13 - Finalise fasteners
- 15 Étape 14 - Add hard stops and dampers
- 16 Étape 15 - Set cylinder stroke hard stops
- 17 Commentaires
Introduction
Tools Required
Standard hex key set
Ball pein hammer
Standard spanner set
Parts Required
D0015074 Cylinder Support x 2
D0015075 Cylinder Bracket x 4
D0015077B Cylinder Drive Adapter x 1
D0015144 Datum Switch Bracket x 2
D0015948 ZX5 Beam Move Cylinder Guard x 1
E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2
P0000109 RB Series Shock Absorber x 2
P0001118 cylinder 50 x 700 rodless x 1
P0001145 Fitting smc flow controller elbow 10-1/4 bspÉtape 1 - Unless otherwise stated
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added
Étape 2 - Add dowels
Add 4 off 8mm x 24mm dowels to parts D0015708 as shown
Étape 3 - Assemble drive adapter
Assemble D0015077b with contains D0015707 x 1 and D0015708 x 2 using M8 x 30 socket caps 4 off
Étape 4 - Attach Air fittings to cylinder
Fit 2 off P0001145 air fittings to cylinder P0001118
Étape 5 - Fit mounting brackets
1 Mount D0015074 2 off brackets using 8 off M8 x 50 socket caps and M8 a form washers , orientating cylinder as shown
2 Mount D0015077 to cylinder using 4 off M8 x 30 socket caps
Étape 6 - Attach mounting angles
Attach 4 off D0015075 to frame using M8 x 25 bolts and Heavy M8 washers as shown
Do not apply adhesive
Étape 7 - Fit cylinder assembly to frame
Lightly attach cylinder assembly to frame , orientated as shown. Use 16 off M8 x 25 socket caps with heavy M8 washers
Do not apply adhesive
Étape 8 - Check hepco position
Ensure hepco rail is still at correct datum position of 895mm
Étape 9 - Position cylinder stroke
Check that cylinder is positioned as shown
Étape 10 - Attach cylinder to beam,
1 Attach cylinder to beam using M8 socket caps and D- nuts (size and type required)
2 Tension bolts to hold indicated bracket in a vertical position
3 Apply holding tension to these fasteners 1 and 2
Étape 11 - Attach second cylinder mounting bracket
1 Move hepco beam to extended position as shown
2 Apply holding tension to same bolts as other mounting bracket
Étape 12 - Check Movement
Quality check movement of beam from position 1 to 2
Movement must be free and consistent over the entire stroke of the cylinder
1 If not alignment must be rechecked by adjusting mounting brackets to obtain smooth running
2 Once Movement is free running , secondary check alignment by removing tension of fasteners holding cylinder mount block to hepco beam
3 Check that slight movement is possible between the hepco rail and the mounting block. Block should not move away from hepco rail when un fastened or be held against under pressure. If either of these happen it indicates mis alignment between components , and step 1 should be repeated
4 Tension m8 socket caps and apply final tension
Étape 13 - Finalise fasteners
Once alignment has been achieved, 32 off M8 socket caps will need to be individually removed , adhesive applied and finalised .
Étape 14 - Add hard stops and dampers
1 off of each per side
1 Use 2 off M16 x 80 set bolts and standard M16 nuts
2 P0000109 damper x 2
Do not fully wind in either parts
Étape 15 - Set cylinder stroke hard stops
Move beam to full cylinder extension in one direction.
Adjust M16 set bolt to touch face of cylinder mount when in this position
Move beam away
Draft
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