R0015146 Pneumatic pipe Installation Part 3

Details to install pneumatic and electrical loom

Difficulté

Hard Difficile

Durée

1 minute(s) minute(s)

R0015146_Pneumatic_pipe_Installation_Part_3_Screenshot_2023-12-14_145058.png

Introduction

This instruction is to incorporate assembly R0015033B Module F Wiring loom alongside this

See Electrical department for prepared components from above assembly

Tools Required

Pipe cutters

Pipe identification markers

Flush cutters

Parts Required

P0000010 6mm 1/8 elbow fitting x 6 P0000046 Fitting: 'Y' Adaptor 6mm x 6

P0000047 Bulkhead Elbow 6mm x 1

P0000159 Fitting: Stem Blanking Plug 6mm x 2

P0000160 Fitting: Flow Controller In Line 6mm x 2

P0000551 6mm inline Quick Exhaust Fitting x 3

P0001030 Fitting: SMC 6mm Equal Tee x 1

P0001008 regulator x 3

P0001009 Regulator nut x 3

P0001106 Plug in reducer 12-8mm x 1

P0001107 Fitting 12mm equal tee x 1

P0001166 12mm tube to tube elbow x 1

Étape 1 - Unless otherwise stated

All bolts to have Loctite 243 adhesive applied unless otherwise stated

All Threaded Pneumatic connections to have Loctite 570 applied

All bolts to be pen marked once adhesive applied and correct tension added

Étape 2 - SY saddle grease lines

Ensure clearance is present between linear rail and grease line as indicated

Ensure no tight bends are implemented when fitting

Étape 3 - Y214 Z Turret Infeed

1 Cut 1 off 6mm black pipe at 5 meter and add identification of 2149

2 Use cable 13F1 and 13F from cable loom box

3 Attach pipe and cable as shown

4 Loom additional cable 13F as shown

Étape 4 - Y215 Z Turret Outfeed

1 Cut 1 off 6mm black pipe at 5.5 meters and identify as 2159 and fit to turret

2 Use cable 14F1 and fit to turret

3 Fit extension cable 14F to 14F1

Étape 5 - Y224 Outfeed Z block

1 Cut 2 off 6mm black pipes at 5.5 meters and label as 2241 and 2249

2 Use reed switch cable X215, X215 extension cable

2 Use reed switch cable X215, X215 extension cable

3 Fit X215 reed switch to cylinder. Use test box to set position on switch. Set to home position as shown. (cylinder retracted is home position )

Étape 6 - Loom cables through saddle brace

1 Use cable X296 from wiring loom box. Leave right angle end at outfeed side . Run through saddle brace along with X215,14F and 3 off 6mm pipes 2249,2241 and 2159. Cables to exit saddle brace other end

2 Loom and tidy as shown . Exactly replicate loom

Étape 7 - Finalise SY control loom

1 Bring looms together as shown . Exactly replicate

2 Use spiral wrap to complete loom

3 Use cable tie base to secure loom . Ensure loom length is correct for full range of table movement, and as short as possible

4 Add pre wired cable 40f with interlock as shown ( will require removing from prebuilt top hood if fitted )

5 Integrate into loom from saw motor

Étape 8 - Finalise SY stepper motor loom

Add pre made cables CB17f and CB18F to stepper motor and loom as shown with spiral wrap. Secure with tie wrap to tie wrap base, again ensuring loom length is correct for full travel but as short as possible

Add spiral wrap to switch cable

Étape 9 - Check Movement and loom position

Quality check that cable and pipe looms do not hinder operation of SY axis table

Movement should be free and no cable pinch or trapping should be possible

check no excessive tension is put on looms or stepper motor connections

Étape 10 - Ethercat Stepper control box

1 Use cables 16F, 23F and EC04F from wiring loom box

Leave tails as shown for connection along with cables CB17f and CB18F from previous loom , and EC05F and 24F from rear Ethercat.

2 Add trunking lid to finalise all cables and pipes within

Étape 11 - Lower trunking

1 Identify pipe 2139 from front loom, and add P0000160 flow regulator to the position shown

2 Insert Loom from front of machine into lower trunking, cable to exit slot midway along trunking , pipes to travel full length of trunking and exit rear

3 Insert cables from rear loom into lower trunking and exit from slot

Étape 12 - SR connections

Use cables CBX126 and CBSR1

Attach CBX126 to SR Axis datum as shown and run cable to lower section

Attach CBSR1 to servo and loom as shown into lower trunking with CBX126

Note to remove 1 off trunking upstand to allow cables to enter

Use slot to exit cables from trunking

Ensure loom allows for complete movement of bottom table

Étape 13 - Finalise looms

1 Exit remaining rear pipes at upper slot in panel

2 Tidy front and rear lower looms with cable ties

3 Fit lower trunking lid

Étape 14 - Rear loom

Create Loom to run to electrical cabinet. Ensure pipes are not twisted and all pipes run parallel

Enter trunking as shown

Étape 15 - Additonal pipes

From original loom divert pipes 2041 2 off and 2049 2 off and run to top of trunking

Also run 8mm blue from same loom

Cut and label 2 off 6mm black air pipes at 1.5meters and label 2041A and 2049A

Run these from point A to B as shown

Étape 16 - Connect Flow regulators And 8mm blue pipe

Add 6mm Y connector to 2 off of each pipe to create single feed pipe . Connect 2041 and 2049 to OUT port on flow regulators

Connect 2041A and 2049A to IN port on flow regulators

Loom pipes neatly from trunking

Connect 8mm Blue air pipe to service unit as shown

Étape 17 - Connect Y80 High/low pressure system

Add 6mm Y connector as shown to split 809 pipe from loom into 2 off 809 pipes

Connect 801 direct from loom into valve bank Y80 connection rear port

Connect 1 off 809 directly to valve bank at front

Identify Pipes 802 and 803 from loom

Run 802 803 and 809 out of the end of the trunking and connect to high/low pressure valve as shown

Étape 18 - Connect valve bank 1 and 2

Connect remaining pipes in loom to valve banks 1 and 2

Ensure cable marker Yxxx matches pipe number xxx

Ie Y204 labelled valve has 2041 and 2049 connections

Front port of valve bank will always have pipe numbers ending in 9 connected

Rear port of valve bank will always have pipe numbers ending in 1 connected

Étape 19 - Fit trunking lids to finalise

Fit trunking lids and finalise installation of pipe work

Ensure are looms are neat and tie wraps are appropriately used for retention

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