R0015100 Fit Guarding : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
Ligne 147 : Ligne 147 :
 
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}}
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{{Tuto Step
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|Step_Title=<translate>Fit hinge panel to frame</translate>
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|Step_Content=<translate>Use 12 off M6 x 12 socket caps with A Form washers to fix hinge panel to frame as shown
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Once fitted check that holes indicated are well aligned and fasteners can easily be removed</translate>
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|Step_Picture_00=R0015100_Fit_Guarding_Screenshot_2023-10-20_092051.png
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|Step_Picture_01=R0015100_Fit_Guarding_Screenshot_2023-12-13_090336.png
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Fit serial plate</translate>
 
|Step_Title=<translate>Fit serial plate</translate>
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|Step_Content=<translate>Attach pre stamped serial plate to hinge panel
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|Step_Content=<translate>Mark position for serial plate as shown 
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Mark and drill 1 hole only to 3.3mm 
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Insert rivet into serial plate and drilled hole ( do not swell rivet) and mark remaining 3 holes 
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Drill 3 off to 3.3mm 
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Fix with 4 off rivets and finalise   
  
  
 
Fix with rivets</translate>
 
Fix with rivets</translate>
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|Step_Picture_00=R0015100_Fit_Guarding_Screenshot_2023-10-20_092142.png
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|Step_Picture_00=R0015100_Fit_Guarding_Screenshot_2023-12-13_090706.png
−
}}
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{{Tuto Step
+
|Step_Picture_01=R0015100_Fit_Guarding_Screenshot_2023-12-13_091159.png
−
|Step_Title=<translate>Fit hinge panel to frame</translate>
+
|Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":492,"height":559,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.22,"scaleY":1.22,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/3/34/R0015100_Fit_Guarding_Screenshot_2023-12-13_091159.png","filters":[]}],"height":682,"width":600}
−
|Step_Content=<translate></translate>
 
−
|Step_Picture_00=R0015100_Fit_Guarding_Screenshot_2023-10-20_092051.png
 
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Fit chute inserts</translate>
 
|Step_Title=<translate>Fit chute inserts</translate>
−
|Step_Content=<translate>Fit 2 off chute inserts</translate>
+
|Step_Content=<translate>Fit 2 off chute inserts using 2 off M6 x 12 socket caps and A Form washers
−
|Step_Picture_00=R0015100_Fit_Guarding_Screenshot_2023-10-20_092300.png
+
 
 +
<br />{{Info|...Ensure electrical terminations behind these panels are complete before fitting guards}}<br /></translate>
 +
|Step_Picture_00=R0015100_Fit_Guarding_Screenshot_2023-12-13_091659.png
 +
|Step_Picture_01=R0015100_Fit_Guarding_Screenshot_2023-12-13_091714.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Fit rear chute</translate>
 
|Step_Title=<translate>Fit rear chute</translate>
−
|Step_Content=<translate>Fit rear chute</translate>
+
|Step_Content=<translate>Fit rear chute  
 +
 
 +
 
 +
Use 4 off M6 x 10 button sockets to connect inserts to chute
 +
 
 +
 
 +
Use 6 off M6 x 12 socket caps with M6 A Form washers  to connect chute to frame</translate>
 
|Step_Picture_00=R0015100_Fit_Guarding_Screenshot_2023-10-20_092352.png
 
|Step_Picture_00=R0015100_Fit_Guarding_Screenshot_2023-10-20_092352.png
 +
|Step_Picture_01=R0015100_Fit_Guarding_Screenshot_2023-12-13_092118.png
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 +
|Step_Picture_02=R0015100_Fit_Guarding_Screenshot_2023-12-13_092112.png
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|Step_Picture_02_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":497,"height":627,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.21,"scaleY":1.21,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/7/75/R0015100_Fit_Guarding_Screenshot_2023-12-13_092112.png","filters":[]},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":360.6,"top":489,"width":124.99,"height":75.03,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"M6 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 +
|Step_Picture_03=R0015100_Fit_Guarding_Screenshot_2023-12-13_092124.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate>Fit rear tray</translate>
+
|Step_Title=<translate>Prepare to fit top hood</translate>
−
|Step_Content=<translate>Fit rear tray</translate>
+
|Step_Content=<translate>Prepare frame for hood fitting
−
|Step_Picture_00=R0015100_Fit_Guarding_Screenshot_2023-10-20_092423.png
+
 
 +
 
 +
Ensure cable indicated is as shown .
 +
 
 +
Check frame bungs are fitted
 +
 
 +
<br /></translate>
 +
|Step_Picture_00=R0015100_Fit_Guarding_Screenshot_2023-12-13_093146.png
 +
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":496,"height":657,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.21,"scaleY":1.21,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/a/a5/R0015100_Fit_Guarding_Screenshot_2023-12-13_093146.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":319.85,"top":398.85,"width":296.9,"height":296.9,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":148.45060833141804,"ry":148.45060833141804}],"height":795,"width":600}
 +
|Step_Picture_01=R0015100_Fit_Guarding_Screenshot_2023-12-13_093159.png
 +
|Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":501,"height":653,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.2,"scaleY":1.2,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/c/cc/R0015100_Fit_Guarding_Screenshot_2023-12-13_093159.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":263,"top":351,"width":200,"height":200,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":100,"ry":100},{"type":"wfarrow2line","version":"2.4.6","originX":"center","originY":"center","left":533,"top":205,"width":124,"height":58,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":-62,"x2":62,"y1":-29,"y2":29,"x2a":47.27329000784052,"y2a":13.279821476623418,"x2b":40.49432826541791,"y2b":27.772774167320044},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":471,"top":176,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":595,"top":234,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2line","version":"2.4.6","originX":"center","originY":"center","left":386.5,"top":230.5,"width":105,"height":101,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":52.5,"x2":-52.5,"y1":-50.5,"y2":50.5,"x2a":-32.540009868037764,"y2a":42.40069176213362,"x2b":-43.631943861590365,"y2b":30.869473253984868},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":439,"top":180,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":334,"top":281,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalC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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate>Fit front tray</translate>
+
|Step_Title=<translate>Position top hood</translate>
−
|Step_Content=<translate>Fit front tray</translate>
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|Step_Content=<translate>3 Person lift
−
|Step_Picture_00=R0015100_Fit_Guarding_Screenshot_2023-10-20_092513.png
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 +
 
 +
Lift and position top hood onto frame
 +
 
 +
 
 +
Ensure cables feeding from saw top hood front corner are feed into area shown as the hood is fitted</translate>
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|Step_Picture_00=R0015100_Fit_Guarding_Screenshot_2023-12-13_094012.png
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|Step_Picture_02=R0015100_Fit_Guarding_Screenshot_2023-12-13_093454.png
 
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}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate>Assemble and fit regulators</translate>
+
|Step_Title=<translate>Fix top hood</translate>
−
|Step_Content=<translate>Assemble 3 off regulators and fit to panel
+
|Step_Content=<translate>Fit 4 off M6 x 60 socket caps with A form washers as shown
  
  
−
Add identification labels to regulators</translate>
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Fit 3 off M6 x 12 socket caps and M6 A Form washers as shown
−
|Step_Picture_00=R0015100_Fit_Guarding_Screenshot_2023-10-20_092513.png
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 +
 
 +
Fit 2 off M5 x 12 socket caps and A form washers as shown</translate>
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|Step_Picture_01=R0015100_Fit_Guarding_Screenshot_2023-12-13_094338.png
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{{Tuto Step
 +
|Step_Title=<translate>Quality check fasteners</translate>
 +
|Step_Content=<translate>Check all fasteners are finalised. Inclusive of all upper and lower tray fasteners</translate>
 +
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate>Fit top hood</translate>
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|Step_Title=<translate>Exit cable for emergency stop</translate>
−
|Step_Content=<translate>Fit pre assembled top hood to frame</translate>
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|Step_Content=<translate>Insert cable through emergency stop from within machine</translate>
−
|Step_Picture_00=R0015100_Fit_Guarding_Screenshot_2023-10-20_092651.png
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|Step_Picture_00=R0015100_Fit_Guarding_Screenshot_2023-12-13_094714.png
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{{Tuto Step
 
{{Tuto Step

Version du 13 décembre 2023 à 11:51

Guarding fitment instructions

Auteur avatarGareth Green | Dernière modification 3/04/2024 par Gareth Green en cours de rédaction

Difficulté
Moyen
Durée
4 heure(s)

Guarding fitment instructions

Difficulté
Moyen
Durée
4 heure(s)

Introduction

Tools Required


Standard hex key set

Standard spanner set


Parts Required


D0001878 Rear Door Saw Mk4 (1879) x 1

D0004584 Outfeed Side Rest x 3

D0015703 Air Gun Bracket x 1

D0016203 Compliance Guard - Saw Lower Front x 1

D0016204 Compliance Guard - Saw Lower Side x 1

D0016265 Saw Front Door: Bernstein Mount Plate x 1

D0016266 Saw Front Door: Bernstein Guard x 1

E0001569 Guard Lock Switch: Bernstein Radius Actuator (Key) x 1

M0000055 Saw Blade Spanner (24mm Combination) x 1

M0001051 Bullet Catch 70 x 12 x 1

P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 6

P0001008 Regulator: ARG20 0 - 8.5 Bar c/w Gauge x 3

P0001009 Panel Mount Nut (To suit P0001008) x 3

R0015041 Bench Assemble Top Hood Assembly x 1

R0015337 Bench assemble guarding components x 1

R0015338 Bench assemble serial plate x 1


Étape 1 - Unless otherwise stated

All bolts to have Loctite 243 adhesive applied unless otherwise stated

All Threaded Pneumatic connections to have Loctite 570 applied

All bolts to be pen marked once adhesive applied and correct tension added

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png



Étape 2 - Fit front door

Fit pre assembled front door to frame


Use 6 off M4 x 12 button sockets only to fix hinges to frame.


Ensure door sits square to frame

R0015100 Fit Guarding Screenshot 2023-12-13 074758.png
R0015100 Fit Guarding Screenshot 2023-12-13 074750.png
R0015100 Fit Guarding Screenshot 2023-12-13 074806.png
R0015100 Fit Guarding Screenshot 2023-12-13 074742.png

Étape 3 - Rework D0016266

ECR Raised 13/12/23


Rework part to attached dimensions until ECR process issues amended part



Étape 4 - Fit front door interlock assembly

1 Fit mounting bracket using 2 off M6 x 30 socket caps and heavy M6 washers

2 Attach interlock and guard panel using 4 off M5 x 60 socket caps, M5 penny washers and M5 Nyloc nuts


Étape 5 - Attach interlock key and catch

ECR raised to amend door fixing block holes


1 Drill and tap indicated hole to M5

...Do not drill through !!!!


2 Fit interlock blade using 1 off M5 x 20 socket cap and M5 A Forms washer , and align as shown

3 Mark position of second fixing hole and drill and tap to M5.

...Do not drill through!!!

4 Finalise interlock with second M5 x 20 socket cap and A Form washer

5 Tap holes to remove debris and Fit 1st part of door catch using 2 off M4 x 10 countersunk bolts

6 Fit Second part of catch as shown

Étape 6 - Align interlock and drill Catch

1 Adjust interlock switch assembly to align exactly with fixed position of blade .

Entry of blade into switch must be smooth and perfectly aligned


2 Mark position of second part of catch assembly with door closed , and drill 2 off M4 tapped holes into frame . Fix with 2 off M4 x 10 countersunk fasteners


3 Check closing and opening of door once all components are fitted in correct and well aligned . Not excessive force should be needed to overcome latch assembly


Étape 7 - Fit hinge panel to frame

Use 12 off M6 x 12 socket caps with A Form washers to fix hinge panel to frame as shown


Once fitted check that holes indicated are well aligned and fasteners can easily be removed

R0015100 Fit Guarding Screenshot 2023-10-20 092051.png
R0015100 Fit Guarding Screenshot 2023-12-13 090336.png


Étape 8 - Fit serial plate

Mark position for serial plate as shown

Mark and drill 1 hole only to 3.3mm

Insert rivet into serial plate and drilled hole ( do not swell rivet) and mark remaining 3 holes

Drill 3 off to 3.3mm

Fix with 4 off rivets and finalise


Fix with rivets


Étape 9 - Fit chute inserts

Fit 2 off chute inserts using 2 off M6 x 12 socket caps and A Form washers


...Ensure electrical terminations behind these panels are complete before fitting guards

R0015100 Fit Guarding Screenshot 2023-12-13 091659.png
R0015100 Fit Guarding Screenshot 2023-12-13 091714.png


Étape 10 - Fit rear chute

Fit rear chute


Use 4 off M6 x 10 button sockets to connect inserts to chute


Use 6 off M6 x 12 socket caps with M6 A Form washers to connect chute to frame

R0015100 Fit Guarding Screenshot 2023-10-20 092352.png

R0015100 Fit Guarding Screenshot 2023-12-13 092124.png

Étape 11 - Prepare to fit top hood

Prepare frame for hood fitting


Ensure cable indicated is as shown .

Check frame bungs are fitted



Étape 12 - Position top hood

3 Person lift


Lift and position top hood onto frame


Ensure cables feeding from saw top hood front corner are feed into area shown as the hood is fitted

R0015100 Fit Guarding Screenshot 2023-12-13 093454.png


Étape 13 - Fix top hood

Fit 4 off M6 x 60 socket caps with A form washers as shown


Fit 3 off M6 x 12 socket caps and M6 A Form washers as shown


Fit 2 off M5 x 12 socket caps and A form washers as shown

R0015100 Fit Guarding Screenshot 2023-12-13 093454.png

Étape 14 - Quality check fasteners

Check all fasteners are finalised. Inclusive of all upper and lower tray fasteners

R0008013 Clacker assembly quality.png



Étape 15 - Exit cable for emergency stop

Insert cable through emergency stop from within machine


Étape 16 - Finalise position of tip strips

Finalise position of tip strips.


Please include correct setting for these parts

Étape 17 - Fit blade spanner

Fit blade spanner to frame

R0015100 Fit Guarding Screenshot 2023-10-20 092758.png



Étape 18 - Fit compliance guards

Fit front and side compliance guards

R0015100 Fit Guarding Screenshot 2023-10-20 092913.png



Commentaires

Draft

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