R0002916 Install Machine Trunking

Auteur avatarGareth Green | Dernière modification 12/03/2024 par Gareth Green en cours de rédaction

Introduction

Tools Required


Standard hex key set

Standard spanner set

Standard HSS drill set

Standard tap set

Disc cutter


Parts Required


A0000068 Top lid gusset 50x50 bend 90° Armorduct x 4

A0001065 wire basket x 0.5

A0001061 Retainer: Wire Basket Cable Tray x 2

D0000301 M/C centre trunking front lower ZX4 x 1

D0000305 M/C centre trunking rear lower ZX4 x 1

D0000306 M/C centre trunking infeed lower (D8736) x 1

D0000307 M/C centre trunking infeed front offset x 1

D0000308 M/C centre trunking infeed rear offsetx 1

D0000309 M/C centre trunking outfeed front offset x 1

D0000313 M/C centre trunking outfeed rear offset x 1

D0000324 M/C centre trunking outfeed front upper x 1

D0000325 M/C centre trunking infeed front upper x 1

D0000326 M/C centre trunking front drop x 2

D0000327 M/C centre trunking outfeed lower x 1

D0000329 M/C centre trunking infeed rear end x 1

D0000694 M/C centre trunking outfeed rear end x 1

D0007996 Trunking support pillar x 1


Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised



Étape 2 - Clean threads

All holes on machining centre frame require threads cleaning to remove debris from coating process



Étape 3 - Mount lower trunking

Use the following parts


D0000301 M/C centre trunking front lower ZX4 x 1

D0000306 M/C centre trunking infeed lower (D8736) x 1

D0000305 M/C centre trunking rear lower ZX4 x 1


Add 6mm clearance holes to each piece of trunking as indicate to allow M5 fixings to be added to frame frame . Note hole indicated is pre drilled in trunking


Once clearance holes are added to trunking, position trunking as shown and drill and Tap M5 . Use M5 x 10 button sockets and penny washers to fix.


On the pre drilled hole use D0007996 Trunking support pillar x 1 to fix to frame


Once fixed, refit trunking lids to mounted sections

Étape 4 - Assemble upright 1

Bench assemble trunking as shown


Enlarge holes indicated to 7mm diameter


Étape 5 - Assemble upright 2

Bench assemble trunking as shown


Enlarge holes indicated to 7mm diameter


Étape 6 - Drill assembled uprights to frame vertical face

Position as shown


1 Align to lower trunking cutout


2 Ensure indicated face is parallel along upright


3 Mark off through trunking and then drill 4 off M6 tapped holes into frame


4 Secure trunking to vertical face using M6 hex sets and penny washers . Use a M6 motor plate between trunking and frame to space trunking away from frame to allow lid fitment


Repeat for both assembled uprights

Étape 7 - Fix horizontal section

1 Ensure indicated faces are set to equal measurement


2 Drill 4 off indicated holes to secure trunking to vertical frame drops.


Drill trunking 6mm diameter clearance


Tap vertical drops M5


Secure with M5 x 10 button sockets and penny washers


Étape 8 - Assemble upright 3 and 4

Assemble as shown


Enlarge holes indicated to 7mm diameter


Étape 9 - Fix to frame

Use same alignment and fasteners as previous upright mounting (step 6)



Étape 10 - Cut lids

Use disc cutter to cut lids as indicated


Mark position on machine


Remove and cut


Refit


Étape 11 - Fit wire basket to rear

PHOTOS REQUIRED


Cut A0001065 wire basket to fit between indicated sections shown

Use 2 off A0001061 Retainer: Wire Basket Cable Tray to fix ,these require drilling and tapping M6

Étape 12 - Additional holes Upright 1

Add additional 20.4mm holes as shown


Étape 13 - Additional holes Upright 2

Add additional 20.4mm holes as shown


Étape 14 - Additional holes Upright 3

Add additional 20.4mm holes as shown


Étape 15 - Additional holes Upright 4

Add additional 20.4mm holes as shown


Étape 16 - Additional holes Lower section 1

Add additional 20.4mm holes as shown


Étape 17 - Fit edging strip M0000031

Pictures please


Fit edging strip to points indicated


Étape 18 - Fit A0000234 20mm grommits

Picture of Grommit fitted please


Fit A0000234 20mm grommits to all 20mm holes in trunking



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