R0002916 Install Machine Trunking : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
 
(Une révision intermédiaire par le même utilisateur non affichée)
Ligne 5 : Ligne 5 :
 
|Categories=Production
 
|Categories=Production
 
|Difficulty=Medium
 
|Difficulty=Medium
−
|Duration=4
+
|Duration=6
 
|Duration-type=hour(s)
 
|Duration-type=hour(s)
 
}}
 
}}
Ligne 94 : Ligne 94 :
  
  
−
Once clearance holes are added to trunking, position trunking as shown and drill and Tap M5 .  Use M5 x 10 button sockets and penny washers to fix.   
+
Once clearance holes are added to trunking, position trunking as shown and drill and Tap M5 .  Use M5 x 16 button sockets and penny washers to fix.   
  
  
Ligne 118 : Ligne 118 :
 
Enlarge holes indicated to 7mm diameter</translate>
 
Enlarge holes indicated to 7mm diameter</translate>
 
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Ligne 220 : Ligne 220 :
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Fit wire basket to rear</translate>
 
|Step_Title=<translate>Fit wire basket to rear</translate>
−
|Step_Content=<translate>'''PHOTOS REQUIRED'''
+
|Step_Content=<translate>Cut A0001065 wire basket to fit between indicated sections shown 
  
 +
Use 2 off  A0001061 Retainer: Wire Basket Cable Tray to fix ,these require drilling and tapping M6
  
−
Cut A0001065 wire basket to fit between indicated sections shown 
 
  
−
Use 2 off  A0001061 Retainer: Wire Basket Cable Tray to fix ,these require drilling and tapping M6</translate>
+
Use M6 x 20 button sockets and M6 penny washers to fix</translate>
 
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Ligne 277 : Ligne 277 :
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Fit edging strip M0000031</translate>
 
|Step_Title=<translate>Fit edging strip M0000031</translate>
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|Step_Content=<translate>'''<u>Pictures please</u>'''
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|Step_Content=<translate>Fit edging strip to points indicated</translate>
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Fit edging strip to points indicated</translate>
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}}
 
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{{Tuto Step
 
{{Tuto Step
Ligne 292 : Ligne 289 :
  
 
Fit A0000234 20mm grommits to all 20mm holes in trunking</translate>
 
Fit A0000234 20mm grommits to all 20mm holes in trunking</translate>
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|Step_Picture_00=R0002916_Install_Machine_Trunking_Screenshot_2023-11-10_075830.png
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{{Notes}}
 
{{Notes}}

Version actuelle datée du 12 mars 2024 à 09:50

Fitment of trunking to main frame

Auteur avatarGareth Green | Dernière modification 12/03/2024 par Gareth Green en cours de rédaction

Difficulté
Moyen
Durée
6 heure(s)

Fitment of trunking to main frame

Difficulté
Moyen
Durée
6 heure(s)

Introduction

Tools Required


Standard hex key set

Standard spanner set

Standard HSS drill set

Standard tap set

Disc cutter


Parts Required


A0000068 Top lid gusset 50x50 bend 90° Armorduct x 4

A0001065 wire basket x 0.5

A0001061 Retainer: Wire Basket Cable Tray x 2

D0000301 M/C centre trunking front lower ZX4 x 1

D0000305 M/C centre trunking rear lower ZX4 x 1

D0000306 M/C centre trunking infeed lower (D8736) x 1

D0000307 M/C centre trunking infeed front offset x 1

D0000308 M/C centre trunking infeed rear offsetx 1

D0000309 M/C centre trunking outfeed front offset x 1

D0000313 M/C centre trunking outfeed rear offset x 1

D0000324 M/C centre trunking outfeed front upper x 1

D0000325 M/C centre trunking infeed front upper x 1

D0000326 M/C centre trunking front drop x 2

D0000327 M/C centre trunking outfeed lower x 1

D0000329 M/C centre trunking infeed rear end x 1

D0000694 M/C centre trunking outfeed rear end x 1

D0007996 Trunking support pillar x 1


Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png



Étape 2 - Clean threads

All holes on machining centre frame require threads cleaning to remove debris from coating process

R0002916 Install Machine Trunking Screenshot 2023-07-20 091140.png



Étape 3 - Mount lower trunking

Use the following parts


D0000301 M/C centre trunking front lower ZX4 x 1

D0000306 M/C centre trunking infeed lower (D8736) x 1

D0000305 M/C centre trunking rear lower ZX4 x 1


Add 6mm clearance holes to each piece of trunking as indicate to allow M5 fixings to be added to frame frame . Note hole indicated is pre drilled in trunking


Once clearance holes are added to trunking, position trunking as shown and drill and Tap M5 . Use M5 x 16 button sockets and penny washers to fix.


On the pre drilled hole use D0007996 Trunking support pillar x 1 to fix to frame


Once fixed, refit trunking lids to mounted sections

R0002916 Install Machine Trunking Screenshot 2023-07-20 092110.png

R0002916 Install Machine Trunking Screenshot 2023-07-20 093938.png

Étape 4 - Assemble upright 1

Bench assemble trunking as shown


Enlarge holes indicated to 7mm diameter


Étape 5 - Assemble upright 2

Bench assemble trunking as shown


Enlarge holes indicated to 7mm diameter


Étape 6 - Drill assembled uprights to frame vertical face

Position as shown


1 Align to lower trunking cutout


2 Ensure indicated face is parallel along upright


3 Mark off through trunking and then drill 4 off M6 tapped holes into frame


4 Secure trunking to vertical face using M6 hex sets and penny washers . Use a M6 motor plate between trunking and frame to space trunking away from frame to allow lid fitment


Repeat for both assembled uprights

R0002916 Install Machine Trunking Screenshot 2023-07-20 104819.png

Étape 7 - Fix horizontal section

1 Ensure indicated faces are set to equal measurement


2 Drill 4 off indicated holes to secure trunking to vertical frame drops.


Drill trunking 6mm diameter clearance


Tap vertical drops M5


Secure with M5 x 10 button sockets and penny washers

R0002916 Install Machine Trunking Screenshot 2023-07-20 104819.png


Étape 8 - Assemble upright 3 and 4

Assemble as shown


Enlarge holes indicated to 7mm diameter


Étape 9 - Fix to frame

Use same alignment and fasteners as previous upright mounting (step 6)



Étape 10 - Cut lids

Use disc cutter to cut lids as indicated


Mark position on machine


Remove and cut


Refit


Étape 11 - Fit wire basket to rear

Cut A0001065 wire basket to fit between indicated sections shown

Use 2 off A0001061 Retainer: Wire Basket Cable Tray to fix ,these require drilling and tapping M6


Use M6 x 20 button sockets and M6 penny washers to fix

R0002916 Install Machine Trunking Screenshot 2023-11-10 074713.png
R0002916 Install Machine Trunking Screenshot 2023-11-10 074720.png
R0002916 Install Machine Trunking Screenshot 2023-11-10 074729.png

Étape 12 - Additional holes Upright 1

Add additional 20.4mm holes as shown


Étape 13 - Additional holes Upright 2

Add additional 20.4mm holes as shown


Étape 14 - Additional holes Upright 3

Add additional 20.4mm holes as shown


Étape 15 - Additional holes Upright 4

Add additional 20.4mm holes as shown


Étape 16 - Additional holes Lower section 1

Add additional 20.4mm holes as shown


Étape 17 - Fit edging strip M0000031

Fit edging strip to points indicated


Étape 18 - Fit A0000234 20mm grommits

Picture of Grommit fitted please


Fit A0000234 20mm grommits to all 20mm holes in trunking

R0002916 Install Machine Trunking Screenshot 2024-03-12 074955.png



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