R0002913E Install and Align Rotary head Subframe PART 2 : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Page créée avec « {{Tuto Details |Main_Picture=R0002913E_Install_and_Align_Rotary_head_Subframe_Screenshot_2023-07-27_113910.png |Main_Picture_annotation={"version":"2.4.6","objects":[{"typ... »)
 
Ligne 21 : Ligne 21 :
  
 
Standard spanner set
 
Standard spanner set
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Z support jigs
  
  
Ligne 62 : Ligne 64 :
 
Pen mark all bolts to show finalised</translate>
 
Pen mark all bolts to show finalised</translate>
 
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|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Dowel in position</translate>
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|Step_Content=<translate>Subframe now requires dowelling in position
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1 Drill upper beam mount  with  10mm  HSS  2 off  , hole depth should be 20mm minimum into steel mounting tab . Use 10mm x 60mm  spiral pin  to fix
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2 Dowel lower beam mounts  .  4 off Drill indicated holes to 9.5 mm , then use 10mm hand  reamer to  finish  . Fix with 10mm x 50 mm hardened dowel</translate>
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}}
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{{Tuto Step
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|Step_Title=<translate>Fit tie bars</translate>
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|Step_Content=<translate>use
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D0006484 Front Tiebeam x 1
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D0006485 Rear Tiebeam  x 1 
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1  Fit 4 off 8mm x 24 mm hardened dowels to each tie bar as  shown
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2 Align D0006485 Rear Tie beam with bearing blocks and use  8 off M8 x 50 socket caps to fix.  Use fasteners to evenly pull faces together , alternate between top and bottom fasteners to pull faces together parallel
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{{Warning|...Do not apply final tension to these bolts , only pull the two faces together}}
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3  Align D0006484 Rear Tie beam with bearing blocks and use  8 off M8 x 50 socket caps to fix.  Use fasteners to evenly pull faces together , alternate between top and bottom fasteners to pull faces together parallel
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{{Warning|......Do not apply final tension to these bolts , only pull the two faces together}}</translate>
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}}
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{{Tuto Step
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|Step_Title=<translate>Add Z  support jigs</translate>
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|Step_Content=<translate>Lift fitted tie bars up and insert 1 off per bar support jig as shown .
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Secure with 2 off large tie wrap per jig</translate>
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}}
 +
{{Tuto Step
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|Step_Title=<translate>Y axis shafts</translate>
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|Step_Content=<translate>Slide 2 off  H0006025 Shaft 40mm: 939mm Flowline Y-axis  into the position shown. 
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 +
 +
Ensure dimple position on shaft is marked clearly on end shaft as shon</translate>
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|Step_Picture_00=R0002913E_Install_and_Align_Rotary_head_Subframe_PART_2_Screenshot_2023-07-28_111121.png
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|Step_Picture_01=R0002913E_Install_and_Align_Rotary_head_Subframe_PART_2_Screenshot_2023-07-28_111042.png
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|Step_Picture_02=R0002913E_Install_and_Align_Rotary_head_Subframe_PART_2_Screenshot_2023-07-28_105724.png
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 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Fit bearing blocks</translate>
 +
|Step_Content=<translate>Fit 4 off bearing blocks from assembly R0015296  Bench Assemble bearings Assemblies
 +
 +
 +
Orientate as shown . 
 +
 +
<br />{{Warning|...Ensure seals are not damaged when fitting to shafts}}<br /></translate>
 +
|Step_Picture_00=R0002913E_Install_and_Align_Rotary_head_Subframe_PART_2_Screenshot_2023-07-28_105605.png
 +
|Step_Picture_01=R0002913E_Install_and_Align_Rotary_head_Subframe_PART_2_Screenshot_2023-07-28_111355.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Finalise Y axis shafts</translate>
 +
|Step_Content=<translate>Slide Y axis shafts into final position
 +
 +
 +
1  Align dimples using shaft end mark . 
 +
 +
Top shaft is at 45 degrees
 +
 +
Bottom shaft is at  180 degrees
 +
 +
{{Idea|...To check grubscrew is located correctly into dimple, wind grubscrew into dimple, wind back 1/2 turn and try and rotate shaft by hand . Minimal rotation should be possible confirming the dimple has been aligned}}
 +
 +
See image for grubscrew sizes</translate>
 +
|Step_Picture_00=R0002913E_Install_and_Align_Rotary_head_Subframe_PART_2_Screenshot_2023-07-28_112045.png
 +
|Step_Picture_01=R0002913E_Install_and_Align_Rotary_head_Subframe_PART_2_Screenshot_2023-07-28_112052.png
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|Step_Picture_02=R0002913E_Install_and_Align_Rotary_head_Subframe_PART_2_Screenshot_2023-07-28_112403.png
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 +
}}
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{{Tuto Step
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|Step_Title=<translate>Finalise M8 socket caps</translate>
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|Step_Content=<translate>Individually remove  each M8 socket cap  (16 off)  that secure the</translate>
 
}}
 
}}
 
{{Notes}}
 
{{Notes}}
 
{{PageLang
 
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|Language=en
 
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|Language=en
 
 
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{{Tuto Status
 
{{Tuto Status
 
|Complete=Draft
 
|Complete=Draft
 
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Version du 28 juillet 2023 à 12:54

Correct alignment protocol for subframe alignment

Auteur avatarGareth Green | Dernière modification 12/03/2024 par Gareth Green en cours de rédaction

Difficulté
Très difficile
Durée
0 heure(s)

Correct alignment protocol for subframe alignment

Difficulté
Très difficile
Durée
0 heure(s)

Introduction

Tools Required


300mm engineers level

2 meter straight edge

1 meter straight edge

Standard hex key set

Standard spanner set

Z support jigs


Parts Required


D0000095 Bottom Plate x 2

D0006484 Front Tiebeam x 1

D0006485 Rear Tiebeam x 1

D0007681 Shaft Adjust Plate x 2

D0007683 Lower Beam Mount x 1

D0007684 Lower Beam Mount - Mirror x 1

D0007695 Platform (D8714) x 1

D0007787 Upper Beam Mount x 1

D0007835 Hard Stop x 2

D0008087 Z Servo Housing x 2

H0006025 Shaft 40mm: 939mm Flowline Y-axis x 2

H0007711 Shaft 40mm: 1350mm Microline Z (c/w M16 x 45 bolts) x 2

R0015296 Bench Assemble bearings Assemblies

Étape 1 - Unless otherwise stated

Use loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connections

Pen mark all bolts to show finalised

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png



Étape 2 - Dowel in position

Subframe now requires dowelling in position


1 Drill upper beam mount with 10mm HSS 2 off , hole depth should be 20mm minimum into steel mounting tab . Use 10mm x 60mm spiral pin to fix


2 Dowel lower beam mounts . 4 off Drill indicated holes to 9.5 mm , then use 10mm hand reamer to finish . Fix with 10mm x 50 mm hardened dowel

R0002913E Install and Align Rotary head Subframe PART 2 Screenshot 2023-07-28 105227.png
R0002913E Install and Align Rotary head Subframe PART 2 Screenshot 2023-07-28 105233.png
R0002913E Install and Align Rotary head Subframe PART 2 Screenshot 2023-07-28 105239.png
R0002913E Install and Align Rotary head Subframe PART 2 Screenshot 2023-07-28 105243.png

Étape 3 - Fit tie bars

use


D0006484 Front Tiebeam x 1

D0006485 Rear Tiebeam x 1


1 Fit 4 off 8mm x 24 mm hardened dowels to each tie bar as shown


2 Align D0006485 Rear Tie beam with bearing blocks and use 8 off M8 x 50 socket caps to fix. Use fasteners to evenly pull faces together , alternate between top and bottom fasteners to pull faces together parallel

...Do not apply final tension to these bolts , only pull the two faces together


3 Align D0006484 Rear Tie beam with bearing blocks and use 8 off M8 x 50 socket caps to fix. Use fasteners to evenly pull faces together , alternate between top and bottom fasteners to pull faces together parallel

......Do not apply final tension to these bolts , only pull the two faces together

Étape 4 - Add Z support jigs

Lift fitted tie bars up and insert 1 off per bar support jig as shown .


Secure with 2 off large tie wrap per jig



Étape 5 - Y axis shafts

Slide 2 off H0006025 Shaft 40mm: 939mm Flowline Y-axis into the position shown.


Ensure dimple position on shaft is marked clearly on end shaft as shon

R0002913E Install and Align Rotary head Subframe PART 2 Screenshot 2023-07-28 111121.png
R0002913E Install and Align Rotary head Subframe PART 2 Screenshot 2023-07-28 111042.png


Étape 6 - Fit bearing blocks

Fit 4 off bearing blocks from assembly R0015296 Bench Assemble bearings Assemblies


Orientate as shown .


...Ensure seals are not damaged when fitting to shafts

R0002913E Install and Align Rotary head Subframe PART 2 Screenshot 2023-07-28 105605.png
R0002913E Install and Align Rotary head Subframe PART 2 Screenshot 2023-07-28 111355.png


Étape 7 - Finalise Y axis shafts

Slide Y axis shafts into final position


1 Align dimples using shaft end mark .

Top shaft is at 45 degrees

Bottom shaft is at 180 degrees

...To check grubscrew is located correctly into dimple, wind grubscrew into dimple, wind back 1/2 turn and try and rotate shaft by hand . Minimal rotation should be possible confirming the dimple has been aligned

See image for grubscrew sizes

R0002913E Install and Align Rotary head Subframe PART 2 Screenshot 2023-07-28 112045.png
R0002913E Install and Align Rotary head Subframe PART 2 Screenshot 2023-07-28 112052.png


Étape 8 - Finalise M8 socket caps

Individually remove each M8 socket cap (16 off) that secure the

Commentaires

Draft

Récupérée de « https://stuga.dokit.app/w/index.php?title=R0002913E_Install_and_Align_Rotary_head_Subframe_PART_2&oldid=8908 »
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