R0000738 Pneumatic Installation Part 2

Pneumatic installation details for ZX5 module B

Difficulté

Hard Difficile

Durée

1 minute(s) minute(s)

R0000738_Pneumatic_Installation_Screenshot_2024-02-26_081618.png

Introduction

Tools Required

Pipe cutters

Pipe identification numbers

Parts Required

D0015703 Air Gun Bracket x 1

P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2

P0000046 Fitting: 'Y' Adaptor 6mm x 4

P0000053 6mm T (P16) x 2

P0000075 Parallel Y Connector 8mm x 1

P0000077 Straight Adaptor 8mm - 1/8BSP x 3

P0000160 Fitting: Flow Controller In Line 6mm x 4

P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 6

P0000401 6mm inline non return valve x 2

P0000470 Valve: 5/2 PnPnu 1/8BSP x 1

P0000513 Ball valve with QS connector x 1

P0000551 6mm inline Quick Exhaust Fitting x 6

P0001106 Plug in reducer 12mm to 8mm x 7

P0001107 12mm Y connector x 8

R0015114 Bench Assemble Valve banks and Regulators

Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

Étape 2 - Assemble Connection branch

Assemble connection branch as shown

Étape 3 - Run 1 off 12mm red pipe

Run 1 off 12mm red pipe from 12 y connector to front panel as shown

Étape 4 - Run 1 off 12 Red air pipe

Add 1 off 12 red air pipe to 12 y connector and route as shown leaving enough length once exited machine rear to carry across wire basket to rear pipe exit point

Étape 5 - Run 1 off 12 Red air pipe

Add 1 off 12 red air pipe to run front to back exit of machine as shown

Étape 6 - Run 2 off 8mm red pipes to front panel

Connect 2 off 8mm red pipes to 8mm y connector and run to front panel connection area

Étape 7 - 6mm red connections to pilot check valves

Run 2 off 6mm red pipes from indicate 6mm y connection and connect to z support pilot valves a shown

Étape 8 - 12mm red connection VZ support cylinder

Add 12mm Y connector at point indicated and connect to previous 12mm Y connector

Add 12mm to 8mm reducer and connect 8mm red pipe to feed VZ regulator port IN

Étape 9 - 12mm red connection Z support pilot 1

Add 12mm Y connector at point A

Add 12mm to 8mm reducer, then 8mm to 6mm reducer , then connect 6mm red pipe to exit through grommit and feed pilot valve on z support cylinder 1

Étape 10 - 12mm red connection rear lower panel

Connect previous fitted 12mm Y connector to rear 12mm bulkhead fitting

run pipe along wire basket at rear

Étape 11 - 12mm red connection 12mm from bulkhead

Connect 12mm red pipe front front 12mm bulkhead to Y connector at indicated point

fit 12mm to 8mm reducer then 8mm to 6mm reducer and connect 6mm red pipe to feed pilot valve on z support cylinder 2

Étape 12 - 12mm red connection rear bulkhead

Connect previous fitted Y connector to rear bulkhead with 12mm pipe

Étape 13 - Z support cylinder Feeds

Connect 6mm red pipe to Out port on Z support cylinder

Add 6mm Y connector and connect 2 off 6mm red airpipes to route into trunking and feed both Z support check valves

Étape 14 - VZ support cylinder feed

Connect 8mm red pipe to OUT port on VZ support regulator and feed base QEV valve on VZ support cylinder

Étape 15 - Z support exhaust

Add 6mm black airpipes to QEV on z support cylinders

Run through trunking to exit point indicated

Connect to blowers on swarf chute

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