Alignment and fitment details for cut tables and eject drive
Auteur Gareth Green | Dernière modification 3/04/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Alignment and fitment details for cut tables and eject drive
R0000571_Fit_and_Level_Cut_Tables___Finalise_Eject_Screenshot_2023-10-18_134828.png
Tools Required
1 meter straight edge
500mm rule
Standard hex key
Standard spanner set
Feeler gauges
Engineers level
Adjustment shim
Parts Required
A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 0.5
A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 1
A0001074 igus mounting bracket set x 1
D0004551 Cylinder Spacer x 1
D0004553 Cover Fixing Bar x 1
D0004554 Bar Spacer Short x 1
D0004555 Bar Spacer Long x 1
D0004769 Ejector Clamp Pad to be made in conjuction with D5121 (5305) x 1
D0004770 Infeed Clamp Pad to be made in conjunction with D5122 (5299) x 1
D0005121 Ejector Clamp Stainless Pads (5306) x 1
D0005122 Infeed Clamp Pad (5300)x 1
D0005199 Ejector Cover x 1
D0005412 Energy Chain Adapter Plate x 1
H0004556 Fixing Bar Gap Cover (5297) x 1
H0004656 Material Trip Stripx 1
P0000368 Extension 1/8 bsp x 22 long x 1
P0000443 Cleanline Cylinder 32 x 450 PN11246 x 1
P0000444 Reed Switch: Pneumax 1580U (5.0m Lead) x 2
P0001198 flow controller 6mm elbow 1/8 x 2All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added
1 Attach Infeed pad using 4 off M8 x 35 socket caps with no adhesive. Only apply medium tension to fasteners
2 Check level in both directions with engineers level
3 Add shim if required to adjust, Shim should be cut width of post where being fitted, and protruding as shown. Ensure shim is pushed against M8 socket caps holding table in position (shims will be trimmed later )
Ensure 4 off M8 fasteners have final tension applied , to ensure accurate representation with shims fitted
1 Attach Eject pad using 6 off M6 x 30 socket caps, Do not apply adhesive, do not apply final tension
2 Check Y axis level using engineers level. Use shim to adjust if required . Use shim as shown ( shown on top face for position info, shim should be placed between cut table and bearing block according to level adjustment required)
3 Check X axis level . To adjust, side bars require positioning. Adjust as shown to set level.
PICTURES REQUIRED OF THESE STEPS PLEASE
Height position between tables now needs to be checked and set if required
1 Use 1 meter straight edge across both tables as shown, use feeler gauges to identify height difference between tables
2 Add full face shim to table identified as low, ensuring original shims are kept in place
3 Recheck levels once shim is added
4 Use straight edge and feeler gauges to check flatness . Eject table may be adjusted slightly (-+ 1 level division) to aid alignment
5 Check transition between tables is smooth, using the engineers level to gauge
1 Use small clam[p and block as shown to hold 1 meter straight edge against edges of cut tables2 With light pressure on the
6 off M6 socket caps on eject table
4 off M8 socket caps on the fixed table
Adjust the points int he direction shown to achieve alignment on the straight edge
3 Check alignment is correct using 0.002 feeler gauge to check faces of cut tables to straight edge
1 Use Steel rule to measure from pads to rear fence mount on frame from both tables as shown
2 Measurement neds to be the same (+- 1mm)
3 Use adjustment in pads, and pillar supports to correct
4 Ensure front alignment of tables is checked after adjusting. Ensure alignment and parallel are both met
Finalise all fasteners in the order as shown
fit eject cylinder with spacer
Ensure alignment
Ensure correct position of cylinder thread adjustment
Fit energy chain with backing plate.
Ensure pivoting bracket is fitted to correct end
Fit cover fixing bar with 2 off spacers and M8 sockets
Tap holes to clean m5 threads
Use infeed pad as datum
Use 1 meter straight edge and feeler gauges
Adjust eject table to suit infeed pad
Set front alignment using adjustment in counter bores in pads
Use 1 meter straight edge and feeler gauges to set
Use Steel rule to measure from pads to rear fence mount on frame from both tables
This measurement needs to be the same
Use adjustment in pads, and pillar supports to correct
Ensure front alignment of tables is held when adjusting
Finalise all fasteners with 243 and correct tension once adjustments are complete
fit eject cylinder with spacer
Ensure alignment
Ensure correct position of cylinder thread adjustment
Fit energy chain with backing plate.
Ensure pivoting bracket is fitted to correct end
Fit cover fixing bar with 2 off spacers and M8 sockets
Tap holes to clean m5 threads
Both cut tables should be inspected for flatness before commencing fitting
Use 1 meter straight edge and 0.002" 0.05mm feeler gauge to inspect
Report any deviation above Feeler gauge size
en none 0 Draft
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