R0000571 Fit and Level Cut Tables , Finalise Eject

Alignment and fitment details for cut tables and eject drive

Difficulté

Hard Difficile

Durée

4 hour(s) heure(s)

R0000571_Fit_and_Level_Cut_Tables___Finalise_Eject_Screenshot_2023-10-18_134828.png

Introduction

Tools Required

1 meter straight edge

500mm rule

Standard hex key

Standard spanner set

Feeler gauges

Engineers level

Adjustment shim

Parts Required

A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 0.5

A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 1

A0001074 igus mounting bracket set x 1

D0004551 Cylinder Spacer x 1

D0004553 Cover Fixing Bar x 1

D0004554 Bar Spacer Short x 1

D0004555 Bar Spacer Long x 1

D0004769 Ejector Clamp Pad to be made in conjuction with D5121 (5305) x 1

D0004770 Infeed Clamp Pad to be made in conjunction with D5122 (5299) x 1

D0005121 Ejector Clamp Stainless Pads (5306) x 1

D0005122 Infeed Clamp Pad (5300)x 1

D0005199 Ejector Cover x 1

D0005412 Energy Chain Adapter Plate x 1

H0004556 Fixing Bar Gap Cover (5297) x 1

H0004656 Material Trip Stripx 1

P0000368 Extension 1/8 bsp x 22 long x 1

P0000443 Cleanline Cylinder 32 x 450 PN11246 x 1

P0000444 Reed Switch: Pneumax 1580U (5.0m Lead) x 2

P0001198 flow controller 6mm elbow 1/8 x 2

Étape 1 - Unless otherwise stated

All bolts to have Loctite 243 adhesive applied unless otherwise stated

All Threaded Pneumatic connections to have Loctite 570 applied

All bolts to be pen marked once adhesive applied and correct tension added

Étape 2 - Level Infeed pad

1 Attach Infeed pad using 4 off M8 x 35 socket caps with no adhesive. Only apply medium tension to fasteners

2 Check level in both directions with engineers level

3 Add shim if required to adjust, Shim should be cut width of post where being fitted, and protruding as shown. Ensure shim is pushed against M8 socket caps holding table in position (shims will be trimmed later )

Ensure 4 off M8 fasteners have final tension applied , to ensure accurate representation with shims fitted

Étape 3 - Attach Outfeed Pad

1 Attach Eject pad using 6 off M6 x 30 socket caps, Do not apply adhesive, do not apply final tension

2 Check Y axis level using engineers level. Use shim to adjust if required . Use shim as shown ( shown on top face for position info, shim should be placed between cut table and bearing block according to level adjustment required)

3 Check X axis level . To adjust, side bars require positioning. Adjust as shown to set level.

• Apply light pressure to set bolts indicated.
• Leave indicated set bolts loose
• Adjust up or down to adjust X axis table level
• Apply final tension to set bolts and recheck level (do not apply adhesive yet )

Étape 4 - Set flatness

PICTURES REQUIRED OF THESE STEPS PLEASE

Height position between tables now needs to be checked and set if required

1 Use 1 meter straight edge across both tables as shown, use feeler gauges to identify height difference between tables

2 Add full face shim to table identified as low, ensuring original shims are kept in place

3 Recheck levels once shim is added

4 Use straight edge and feeler gauges to check flatness . Eject table may be adjusted slightly (-+ 1 level division) to aid alignment

5 Check transition between tables is smooth, using the engineers level to gauge

Étape 5 - Set front alignment

Set front alignment using adjustment in counter bores in pads

Use 1 meter straight edge and feeler gauges to set

Étape 6 - Check parallel

Use Steel rule to measure from pads to rear fence mount on frame from both tables

This measurement needs to be the same

Use adjustment in pads, and pillar supports to correct

Ensure front alignment of tables is held when adjusting

Étape 7 - Finalise fasteners

Finalise all fasteners with 243 and correct tension once adjustments are complete

Étape 8 - Quality check

All cut table settings to be checked and signed off by supervisor

Étape 9 - Fit eject cylinder

fit eject cylinder with spacer

Ensure alignment

Ensure correct position of cylinder thread adjustment

Étape 10 - Fit Cylinder fittings

fit flow regs with one off extension

Étape 11 - Fit energy chain

Fit energy chain with backing plate.

Ensure pivoting bracket is fitted to correct end

Étape 12 - Fit cover fixing bar

Fit cover fixing bar with 2 off spacers and M8 sockets

Tap holes to clean m5 threads

Étape 13 - Fit gap covers

Fit 2 off gap covers with m5 socket caps

do not finalise position S

Étape 14 - Fit ejector cover

Étape 15 - Set flatness

Use infeed pad as datum

Use 1 meter straight edge and feeler gauges

Adjust eject table to suit infeed pad

Étape 16 - Set front alignment

Set front alignment using adjustment in counter bores in pads

Use 1 meter straight edge and feeler gauges to set

Étape 17 - Check parallel

Use Steel rule to measure from pads to rear fence mount on frame from both tables

This measurement needs to be the same

Use adjustment in pads, and pillar supports to correct

Ensure front alignment of tables is held when adjusting

Étape 18 - Finalise fasteners

Finalise all fasteners with 243 and correct tension once adjustments are complete

Étape 19 - Fit eject cylinder

fit eject cylinder with spacer

Ensure alignment

Ensure correct position of cylinder thread adjustment

Étape 20 - Fit Cylinder fittings

fit flow regs with one off extension

Étape 21 - Fit energy chain

Fit energy chain with backing plate.

Ensure pivoting bracket is fitted to correct end

Étape 22 - Fit cover fixing bar

Fit cover fixing bar with 2 off spacers and M8 sockets

Tap holes to clean m5 threads

Étape 23 - Fit gap covers

Fit 2 off gap covers with m5 socket caps

do not finalise position S

Étape 24 - Fit ejector cover

Étape 25 - Fit ejector cover

Étape 26 - Quality Check

Both cut tables should be inspected for flatness before commencing fitting

Use 1 meter straight edge and 0.002" 0.05mm feeler gauge to inspect

Report any deviation above Feeler gauge size

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