[version en cours de rédaction] | [version en cours de rédaction] |
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Ligne 18 : | Ligne 18 : | ||
Standard hex key | Standard hex key | ||
+ | Standard spanner set | ||
− | '''<u>Parts Required</u>'''</translate> | + | Feeler gauges |
+ | |||
+ | Engineers level | ||
+ | |||
+ | Adjustment shim | ||
+ | |||
+ | |||
+ | '''<u>Parts Required</u>''' | ||
+ | |||
+ | A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 0.5 | ||
+ | |||
+ | A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 1 | ||
+ | |||
+ | A0001074 igus mounting bracket set x 1 | ||
+ | |||
+ | D0004551 Cylinder Spacer x 1 | ||
+ | |||
+ | D0004553 Cover Fixing Bar x 1 | ||
+ | |||
+ | D0004554 Bar Spacer Short x 1 | ||
+ | |||
+ | D0004555 Bar Spacer Long x 1 | ||
+ | |||
+ | D0004769 Ejector Clamp Pad to be made in conjuction with D5121 (5305) x 1 | ||
+ | |||
+ | D0004770 Infeed Clamp Pad to be made in conjunction with D5122 (5299) x 1 | ||
+ | |||
+ | D0005121 Ejector Clamp Stainless Pads (5306) x 1 | ||
+ | |||
+ | D0005122 Infeed Clamp Pad (5300)x 1 | ||
+ | |||
+ | D0005199 Ejector Cover x 1 | ||
+ | |||
+ | D0005412 Energy Chain Adapter Plate x 1 | ||
+ | |||
+ | H0004556 Fixing Bar Gap Cover (5297) x 1 | ||
+ | |||
+ | H0004656 Material Trip Stripx 1 | ||
+ | |||
+ | P0000368 Extension 1/8 bsp x 22 long x 1 | ||
+ | |||
+ | P0000443 Cleanline Cylinder 32 x 450 PN11246 x 1 | ||
+ | |||
+ | P0000444 Reed Switch: Pneumax 1580U (5.0m Lead) x 2 | ||
+ | |||
+ | P0001198 flow controller 6mm elbow 1/8 x 2</translate> | ||
}} | }} | ||
{{Materials}} | {{Materials}} | ||
{{EPI}} | {{EPI}} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Unless otherwise stated</translate> |
+ | |Step_Content=<translate>All bolts to have Loctite 243 adhesive applied unless otherwise stated | ||
+ | |||
+ | All Threaded Pneumatic connections to have Loctite 570 applied | ||
+ | |||
+ | All bolts to be pen marked once adhesive applied and correct tension added</translate> | ||
+ | |Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Level Infeed pad</translate> | ||
+ | |Step_Content=<translate>Attach Infeed pad | ||
+ | |||
+ | |||
+ | Use engineers level to check level | ||
+ | |||
+ | |||
+ | Add shim if required to adjust</translate> | ||
+ | |Step_Picture_00=R0000571_Fit_and_Level_Cut_Tables___Finalise_Eject_Screenshot_2023-10-19_114133.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Attach Outfeed Pad</translate> | ||
+ | |Step_Content=<translate>Attach Eject pad using m6 ? socket caps | ||
+ | |||
+ | |||
+ | Do not apply adhesive, do not apply final tension</translate> | ||
+ | |Step_Picture_00=R0000571_Fit_and_Level_Cut_Tables___Finalise_Eject_Screenshot_2023-10-19_114140.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Set flatness</translate> | ||
+ | |Step_Content=<translate>Use infeed pad as datum | ||
+ | |||
+ | |||
+ | Use 1 meter straight edge and feeler gauges | ||
+ | |||
+ | |||
+ | Adjust eject table to suit infeed pad</translate> | ||
+ | |Step_Picture_00=R0000571_Fit_and_Level_Cut_Tables___Finalise_Eject_Screenshot_2023-10-19_114328.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Set front alignment</translate> | ||
+ | |Step_Content=<translate>Set front alignment using adjustment in counter bores in pads | ||
+ | |||
+ | |||
+ | Use 1 meter straight edge and feeler gauges to set</translate> | ||
+ | |Step_Picture_00=R0000571_Fit_and_Level_Cut_Tables___Finalise_Eject_Screenshot_2023-10-19_114328.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Check parallel</translate> | ||
+ | |Step_Content=<translate>Use Steel rule to measure from pads to rear fence mount on frame from both tables | ||
+ | |||
+ | |||
+ | This measurement needs to be the same | ||
+ | |||
+ | |||
+ | Use adjustment in pads, and pillar supports to correct | ||
+ | |||
+ | |||
+ | Ensure front alignment of tables is held when adjusting</translate> | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Finalise fasteners</translate> | ||
+ | |Step_Content=<translate>Finalise all fasteners with 243 and correct tension once adjustments are complete</translate> | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Fit eject cylinder</translate> | ||
+ | |Step_Content=<translate>fit eject cylinder with spacer | ||
+ | |||
+ | |||
+ | Ensure alignment | ||
+ | |||
+ | |||
+ | Ensure correct position of cylinder thread adjustment | ||
+ | |||
+ | <br /></translate> | ||
+ | |Step_Picture_00=R0000571_Fit_and_Level_Cut_Tables___Finalise_Eject_Screenshot_2023-10-19_114151.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Fit Cylinder fittings</translate> | ||
+ | |Step_Content=<translate>fit flow regs with one off extension</translate> | ||
+ | |Step_Picture_00=R0000571_Fit_and_Level_Cut_Tables___Finalise_Eject_Screenshot_2023-10-19_114200.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Fit energy chain</translate> | ||
+ | |Step_Content=<translate>Fit energy chain with backing plate. | ||
+ | |||
+ | |||
+ | Ensure pivoting bracket is fitted to correct end</translate> | ||
+ | |Step_Picture_00=R0000571_Fit_and_Level_Cut_Tables___Finalise_Eject_Screenshot_2023-10-19_114209.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Fit cover fixing bar</translate> | ||
+ | |Step_Content=<translate>Fit cover fixing bar with 2 off spacers and M8 sockets | ||
+ | |||
+ | |||
+ | Tap holes to clean m5 threads</translate> | ||
+ | |Step_Picture_00=R0000571_Fit_and_Level_Cut_Tables___Finalise_Eject_Screenshot_2023-10-19_114218.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Fit gap covers</translate> | ||
+ | |Step_Content=<translate>Fit 2 off gap covers with m5 socket caps | ||
+ | |||
+ | |||
+ | do not finalise position S</translate> | ||
+ | |Step_Picture_00=R0000571_Fit_and_Level_Cut_Tables___Finalise_Eject_Screenshot_2023-10-19_114225.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Fit ejector cover</translate> | ||
+ | |Step_Content=<translate></translate> | ||
+ | |Step_Picture_00=R0000571_Fit_and_Level_Cut_Tables___Finalise_Eject_Screenshot_2023-10-19_114231.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Set flatness</translate> | ||
+ | |Step_Content=<translate>Use infeed pad as datum | ||
+ | |||
+ | |||
+ | Use 1 meter straight edge and feeler gauges | ||
+ | |||
+ | |||
+ | Adjust eject table to suit infeed pad</translate> | ||
+ | |Step_Picture_00=R0000571_Fit_and_Level_Cut_Tables___Finalise_Eject_Screenshot_2023-10-19_114328.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Set front alignment</translate> | ||
+ | |Step_Content=<translate>Set front alignment using adjustment in counter bores in pads | ||
+ | |||
+ | |||
+ | Use 1 meter straight edge and feeler gauges to set</translate> | ||
+ | |Step_Picture_00=R0000571_Fit_and_Level_Cut_Tables___Finalise_Eject_Screenshot_2023-10-19_114328.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Check parallel</translate> | ||
+ | |Step_Content=<translate>Use Steel rule to measure from pads to rear fence mount on frame from both tables | ||
+ | |||
+ | |||
+ | This measurement needs to be the same | ||
+ | |||
+ | |||
+ | Use adjustment in pads, and pillar supports to correct | ||
+ | |||
+ | |||
+ | Ensure front alignment of tables is held when adjusting</translate> | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Finalise fasteners</translate> | ||
+ | |Step_Content=<translate>Finalise all fasteners with 243 and correct tension once adjustments are complete</translate> | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Fit eject cylinder</translate> | ||
+ | |Step_Content=<translate>fit eject cylinder with spacer | ||
+ | |||
+ | |||
+ | Ensure alignment | ||
+ | |||
+ | |||
+ | Ensure correct position of cylinder thread adjustment | ||
+ | |||
+ | <br /></translate> | ||
+ | |Step_Picture_00=R0000571_Fit_and_Level_Cut_Tables___Finalise_Eject_Screenshot_2023-10-19_114151.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Fit Cylinder fittings</translate> | ||
+ | |Step_Content=<translate>fit flow regs with one off extension</translate> | ||
+ | |Step_Picture_00=R0000571_Fit_and_Level_Cut_Tables___Finalise_Eject_Screenshot_2023-10-19_114200.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Fit energy chain</translate> | ||
+ | |Step_Content=<translate>Fit energy chain with backing plate. | ||
+ | |||
+ | |||
+ | Ensure pivoting bracket is fitted to correct end</translate> | ||
+ | |Step_Picture_00=R0000571_Fit_and_Level_Cut_Tables___Finalise_Eject_Screenshot_2023-10-19_114209.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Fit cover fixing bar</translate> | ||
+ | |Step_Content=<translate>Fit cover fixing bar with 2 off spacers and M8 sockets | ||
+ | |||
+ | |||
+ | Tap holes to clean m5 threads</translate> | ||
+ | |Step_Picture_00=R0000571_Fit_and_Level_Cut_Tables___Finalise_Eject_Screenshot_2023-10-19_114218.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Fit gap covers</translate> | ||
+ | |Step_Content=<translate>Fit 2 off gap covers with m5 socket caps | ||
+ | |||
+ | |||
+ | do not finalise position S</translate> | ||
+ | |Step_Picture_00=R0000571_Fit_and_Level_Cut_Tables___Finalise_Eject_Screenshot_2023-10-19_114225.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Fit ejector cover</translate> | ||
|Step_Content=<translate></translate> | |Step_Content=<translate></translate> | ||
+ | |Step_Picture_00=R0000571_Fit_and_Level_Cut_Tables___Finalise_Eject_Screenshot_2023-10-19_114231.png | ||
}} | }} | ||
{{Notes}} | {{Notes}} | ||
{{PageLang | {{PageLang | ||
+ | |Language=en | ||
|SourceLanguage=none | |SourceLanguage=none | ||
|IsTranslation=0 | |IsTranslation=0 | ||
− | |||
}} | }} | ||
{{Tuto Status | {{Tuto Status | ||
|Complete=Draft | |Complete=Draft | ||
}} | }} |
Alignment and fitment details for cut tables and eject drive
Auteur Gareth Green | Dernière modification 3/04/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Alignment and fitment details for cut tables and eject drive
R0000571_Fit_and_Level_Cut_Tables___Finalise_Eject_Screenshot_2023-10-18_134828.png
Tools Required
1 meter straight edge
500mm rule
Standard hex key
Standard spanner set
Feeler gauges
Engineers level
Adjustment shim
Parts Required
A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 0.5
A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 1
A0001074 igus mounting bracket set x 1
D0004551 Cylinder Spacer x 1
D0004553 Cover Fixing Bar x 1
D0004554 Bar Spacer Short x 1
D0004555 Bar Spacer Long x 1
D0004769 Ejector Clamp Pad to be made in conjuction with D5121 (5305) x 1
D0004770 Infeed Clamp Pad to be made in conjunction with D5122 (5299) x 1
D0005121 Ejector Clamp Stainless Pads (5306) x 1
D0005122 Infeed Clamp Pad (5300)x 1
D0005199 Ejector Cover x 1
D0005412 Energy Chain Adapter Plate x 1
H0004556 Fixing Bar Gap Cover (5297) x 1
H0004656 Material Trip Stripx 1
P0000368 Extension 1/8 bsp x 22 long x 1
P0000443 Cleanline Cylinder 32 x 450 PN11246 x 1
P0000444 Reed Switch: Pneumax 1580U (5.0m Lead) x 2
P0001198 flow controller 6mm elbow 1/8 x 2All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added
Attach Infeed pad
Use engineers level to check level
Add shim if required to adjust
Attach Eject pad using m6 ? socket caps
Do not apply adhesive, do not apply final tension
Use infeed pad as datum
Use 1 meter straight edge and feeler gauges
Adjust eject table to suit infeed pad
Set front alignment using adjustment in counter bores in pads
Use 1 meter straight edge and feeler gauges to set
Use Steel rule to measure from pads to rear fence mount on frame from both tables
This measurement needs to be the same
Use adjustment in pads, and pillar supports to correct
Ensure front alignment of tables is held when adjusting
Finalise all fasteners with 243 and correct tension once adjustments are complete
fit eject cylinder with spacer
Ensure alignment
Ensure correct position of cylinder thread adjustment
Fit energy chain with backing plate.
Ensure pivoting bracket is fitted to correct end
Fit cover fixing bar with 2 off spacers and M8 sockets
Tap holes to clean m5 threads
Use infeed pad as datum
Use 1 meter straight edge and feeler gauges
Adjust eject table to suit infeed pad
Set front alignment using adjustment in counter bores in pads
Use 1 meter straight edge and feeler gauges to set
Use Steel rule to measure from pads to rear fence mount on frame from both tables
This measurement needs to be the same
Use adjustment in pads, and pillar supports to correct
Ensure front alignment of tables is held when adjusting
Finalise all fasteners with 243 and correct tension once adjustments are complete
fit eject cylinder with spacer
Ensure alignment
Ensure correct position of cylinder thread adjustment
Fit energy chain with backing plate.
Ensure pivoting bracket is fitted to correct end
Fit cover fixing bar with 2 off spacers and M8 sockets
Tap holes to clean m5 threads
en none 0 Draft
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