R0015038 Bench Assemble V notch Datum Rollers

Instructions to bench assemble v notch datum rollers

Difficulté

Medium Moyen

Durée

2 hour(s) heure(s)

R0015038_Bench_Assemble_V_notch_Datum_Rollers_Screenshot_2023-07-19_102635.png

Introduction

Tools Required

Standard Hex key set

External circlip pliers

1 meter straight edge

Feeler gauges

Parts Required

B0000062 Circlip 20mm External x 16

B0000415 Ball Bearing 20 I/D 32 O/D 7 Long + shields (INA) x 28

B0001176 washer : bearing shim x 16

D0010060 Roller Shaft Ø20 x 37.5 x 7

D0010061 Datum Roller Ø40 x 20 x 7

D0010396 Datum Roller Ø40 x 150mm x 7

D0010397 Shaft 20mm: 195mm Autoflow Roller x 7

D0015214 Roller Support Bar - Short x 1

D0015217 Profile Support Pad x 2

D0015218 Roller Support Bar - Long x 1

D0015220 Outfeed Roller Bed Support Frame x 1

D0015221 Outfeed Roller Bed Mounting Plate x 1

D0015348 MC Outfeed Roller Mounting Plate x 1

M0001006 Threaded insert M14/M8 30 long x 8

Étape 1 - Unless otherwise stated

Use locktite 243 on all fasteners

Use loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

Étape 2 - Assemble maytec frame

1 Fit 8 off M0001006 Threaded insert M14/M8 30 long to indicated points . Secure with Loctite 290 once fitted

2 Attach to D0015221 Outfeed Roller Bed Mounting Plate using M8 socket caps long enough to fix into m8 insert in the profile

...Tapped thread depth is not consistent on these parts so correct bolt length needs to be calculated each time

3 Move piece indicated to top position and apply light pressure to integrated fixings

4 Attach D0015348 MC Outfeed Roller Mounting Plate again calculating correct M8 socket cap length . See picture for details of washers

5

...Note orientation of top plate in relation to bottom plate

Étape 3 - Bearing fitment

Ensure bearing fit is checked when assembling parts . Minimal resistance should be required to fit these bearings into their respective rollers . Bearing should have enough contact on outer race that it will not rotate in the roller when turned

If fit is to tight inspect roller bore size

If fit is too loose, inspect to see within tolerance and if so , degrease and use bearing retaining compound

Étape 4 - Fit bearings to low rollers

7 off

Fit 2 off B0000415 bearing into D0010061 Datum Roller Ø40 x 20

Ensure bearings are pressed in far enough to be seated correctly on the shoulder below

Étape 5 - Fit bearings to long rollers

7 off

Fit 2 off B0000415 bearing into D0010396 Datum Roller Ø40 x 150mm

Ensure bearings are pressed in far enough to be seated correctly on the shoulder below

Étape 6 -

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