R0015273 Module E support arm alignment

Alignment of loading arm assembly

Difficulté

Hard Difficile

Durée

8 hour(s) heure(s)

R0015273_Module_E_support_arm_alignment_Screenshot_2023-07-06_080108.png

Introduction

Tools required

Standard Hex key set

Standard HSS drill set

Wire line

Tape Measure

Engineers level 300mm

Pedestal stand

Adjusting jack

Parts Required

D0015035B 1 off

D0015036B 1 off

D0015257 1 off

D0015037B 1 off

D0015038B 1 off

D0015039B 1 off

D0015743 x 1 off

D0015744 x 1 off

M0000516 x 1 off

M0001016 x 1 off

D0015592 x 14 off

Étape 1 - Unless otherwise stated

Use locktite 243 on all fasteners

Use loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

Étape 2 - Fitting of Mounting Channel 3

...Check with supervisor for correct handing and orientation of module and parts before commencing fitting

1 Fit mounting channels to frame using m12 Set bolts and A form washers.

Do not add adhesive to bolts at this stage . Do not tension bolts.

2 Set the first mounting channel to the middle of the adjustment slot at the extreme end of the frame

3 Place 2 meter straight edge between indicated points , and raise or lower point b to bring straight edge level with engineers level

4 Tighten bolts to hold in place

Étape 3 - Fitting of Mounting channel 2

1 Move channel 2 section up or down to copy height of adjacent channel 3. Use the tabs as the reference points

2 Use 2 meter straight edge and level between points indicated

Move channel 2 at the end indicated, to give a level reading

3 Tighten bolts to hold in place

Étape 4 - Fitting of mounting channel 1

1 Move channel 1 section up or down to copy height of adjacent channel 2. Use the tabs as the reference points

2 Use 2 meter straight edge and level between points indicated

Move channel 1 at the end indicated, to give a level reading

3 Tighten bolts to hold in place

Étape 5 - Quality Check Required

Once at this stage with mounting channels being set in position, a quality check is required from a Supervisor.

Étape 6 - Finalising Fixings

1 Remove Set bolt

2 Add adhesive Loctite 243 to bolt.

3 Refit and tighten

4 Mark head with ink to show completion of fixing

5 Repeat for all M12 fixings holding on mounting sections 1,2 and 3

Étape 7 - Dowel in Position

1 Drill 8mm Diameter holes in all roll pin holes situated between previous tightened m12 bolts ( 19 off in total reference detail 1 )

2 Insert 8mm x 24mm spiral pins to 8mm holes

3 Clean drilled areas of swarf and cutting fluid

Étape 8 - Mount support channels

1 Mount support channels to frame using m10 set bolts and m10 A form washers

Do not add adhesive at this point to fixings

2 Set all sections mid slot as per picture

3 Slightly tension bolts to hold in place

Étape 9 - Mount Support arms to frame

1 Support arm as shown in detail

2 Use 8mm x 25mm spiral spin to locate arm on mounting face

Use m10 cap heads with no washers to fix arm to mounting face

Use Loctite 243 to fix m10's and loosely secure arm to mounting face

3 Adjust arm for level on X axis by using the indicated face to check level with an engineers level

4 Tighten m10 cap heads to lock x axis position on arm and then ink mark bolts as finished

5 Adjust arm for level on Y axis. Use jack on pedestal to adjust height. Use engineers level on indicated point to check level

Étape 10 - Add support brace to Arm

1 Add brace to arm as indicted > bottom hole will need drilling into main frame to secure . Drill and tap M6. Position bottom of bracket to dimension shown

2 Repeat Step 8 to mount next arm onto frame.

3 The bottom position of the support brace is determined by the previous arm.

Measure Top pitch and replicate below

en none 0 Draft