Microflex Drive Factory Settings

Auteur avatarGareth Green | Dernière modification 24/02/2020 par Gareth Green en cours de rédaction

Microflex factory settings for machines Z035 to Z042

...This is for reference only. The drive is now obsolete. There is an upgrade path for Microflex drives to RS Automation


Microflex Drive with Beckhoff Motors

Due to the sudden obsolescence of the Samsung drive, in conjunction with a physical size issue of the Baldor / ABB motor, these machines were built with a Baldor / ABB Microflex drive, coupled with a Beckhoff 240v AM3032 motor.

The drive / motor combo has been notoriously tricky to tune

From 2020, the replacement route for a faulty drive will be an upgrade to and RS automation drive and motor combination

Motor Type: BSM100C-100AA AM3032-0D00 AM3032-0D00 AM3032-0H00 AM3032-0H00
Microflex Microflex Microflex Microflex Microflex
Axis: R axis Y Axis Z Axis X Axis Saw Axis
Motor Parameters
Cat No n/a AM3032-0D00 AM3032-0D00 AM3032-0H00 AM3032-0H00
Cont Stall Current 2.2 2.2 5 5
Pk Current Limit 4.4 4.4 6 6
V Constant 82.4 82.4 37.3 37.3
Inductance 25.6 25.6 5.6 5.6
Resistance 11.6 11.6 3.2 3.2
Max Speed 3000 3000 7000 7000
Poles 8 8 8 8
Feedback options
Type Resolver Resolver Resolver Resolver Resolver
Resolution 4096 4096 4096 4096 4096
Sim Enc Output 4096 2048 2048 2048 2048
Operating Mode
Control mode position Speed Speed Speed Speed
Current Source Analog Analog Analog Analog Analog
Speed Source Analog Analog Analog Analog Analog
Position Source pulse pulse pulse pulse pulse
Overload Protection
Motor Overload Action Fold Back Fold Back Fold Back Fold Back
Drive overload Action Trip and disable Trip and disable Trip and disable Trip and disable
App Max Speed
App Max Speed 2500 3000 3000 6000 6000
Ovl Speed Trip 110 110 110 110 110
Scale Factor
Scale Factor 2000 800 800 153 153
Time Scale 1000 1000 1000 1000 1000
Accel tie 0 0 0 0 0
Decel Time 0 0 0 0 0
Max Pos Err 5 5 5 35 35
Follow Numerator 10 1 1 1 1
Follow Denominator 1 1 1 1 1
Digital Input
Active Level High High High High High
Function Reset input Reset input Reset input Reset input Reset input
Global Error Input High High High High High
Speed Loop
KVPROP 30 8 4 6 6
KVINT 2000 100 500 1000 1000
KVTIME 0.5 0.5 0.5 0.5 0.5
KVTRACK 100 100 100 100 100
Position Loop
KPROP 1.57
Reverse Red and Blue demand on X, Y, Z Yes
Not on saw, but reverseEncoder=1, drivetype=4
driveOK X50 is in place of pusher danger - io.saw update

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