R0015146 Pneumatic pipe Installation Part 3

Details to install pneumatic and electrical loom

Difficulté

Hard Difficile

Durée

1 minute(s) minute(s)

R0015146_Pneumatic_pipe_Installation_Part_3_Screenshot_2023-12-14_145058.png

Introduction

This instruction is to incorporate assembly R0015033B Module F Wiring loom alongside this

See Electrical department for prepared components from above assembly

Tools Required

Pipe cutters

Pipe identification markers

Flush cutters

Parts Required

P0000010 6mm 1/8 elbow fitting x 6 P0000046 Fitting: 'Y' Adaptor 6mm x 6

P0000047 Bulkhead Elbow 6mm x 1

P0000159 Fitting: Stem Blanking Plug 6mm x 2

P0000160 Fitting: Flow Controller In Line 6mm x 2

P0000551 6mm inline Quick Exhaust Fitting x 3

P0001030 Fitting: SMC 6mm Equal Tee x 1

P0001008 regulator x 3

P0001009 Regulator nut x 3

P0001106 Plug in reducer 12-8mm x 1

P0001107 Fitting 12mm equal tee x 1

P0001166 12mm tube to tube elbow x 1

Étape 1 - Unless otherwise stated

All bolts to have Loctite 243 adhesive applied unless otherwise stated

All Threaded Pneumatic connections to have Loctite 570 applied

All bolts to be pen marked once adhesive applied and correct tension added

Étape 2 - Y214 Z Turret Infeed

1 Cut 1 off 6mm black pipe at 5 meter and add identification of 2149

2 Use cable 13F1 and 13F from cable loom box

3 Attach pipe and cable as shown

4 Loom additional cable 13F as shown

Étape 3 - Y215 Z Turret Outfeed

1 Cut 1 off 6mm black pipe at 5.5 meters and identify as 2159 and fit to turret

2 Use cable 14F1 and fit to turret

3 Fit extension cable 14F to 14F1

Étape 4 - Y224 Outfeed Z block

1 Cut 2 off 6mm black pipes at 5.5 meters and label as 2241 and 2249

2 Use reed switch cable X215, X215 extension cable

2 Use reed switch cable X215, X215 extension cable

3 Fit X215 reed switch to cylinder. Use test box to set position on switch. Set to home position as shown. (cylinder retracted is home position )

Étape 5 - Loom cables through saddle brace

1 Use cable X296 from wiring loom box. Leave right angle end at outfeed side . Run through saddle brace along with X215,14F and 3 off 6mm pipes 2249,2241 and 2159. Cables to exit saddle brace other end

2 Loom and tidy as shown . Exactly replicate loom

Étape 6 - Finalise SY control loom

1 Bring looms together as shown . Exactly replicate

2 Use spiral wrap to complete loom

3 Use cable tie base to secure loom . Ensure loom length is correct for full range of table movement, and as short as possible

4 Add pre wired cable 40f with interlock as shown ( will require removing from prebuilt top hood if fitted )

5 Integrate into loom from saw motor

Étape 7 - Finalise SY stepper motor loom

Add pre made cables CB17f and CB18F to stepper motor and loom as shown with spiral wrap. Secure with tie wrap to tie wrap base, again ensuring loom length is correct for full travel but as short as possible

Add spiral wrap to switch cable

Étape 8 -

Quality check that cable and pipe looms do not hinder operation of SY axis table

Movement should be free and no cable pinch or trapping should be possible

check no excessive tension is put on looms or stepper motor connections

Étape 9 -

en none 0 Draft