Guarding fitment instructions
Auteur Gareth Green | Dernière modification 3/04/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Guarding fitment instructions
R0015100_Fit_Guarding_Screenshot_2023-10-20_090707.png
Tools Required
Standard hex key set
Standard spanner set
Parts Required
D0001878 Rear Door Saw Mk4 (1879) x 1
D0004584 Outfeed Side Rest x 3
D0015703 Air Gun Bracket x 1
D0016203 Compliance Guard - Saw Lower Front x 1
D0016204 Compliance Guard - Saw Lower Side x 1
D0016265 Saw Front Door: Bernstein Mount Plate x 1
D0016266 Saw Front Door: Bernstein Guard x 1
E0001569 Guard Lock Switch: Bernstein Radius Actuator (Key) x 1
M0000055 Saw Blade Spanner (24mm Combination) x 1
M0001051 Bullet Catch 70 x 12 x 1
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 6
P0001008 Regulator: ARG20 0 - 8.5 Bar c/w Gauge x 3
P0001009 Panel Mount Nut (To suit P0001008) x 3
R0015041 Bench Assemble Top Hood Assembly x 1
R0015337 Bench assemble guarding components x 1
R0015338 Bench assemble serial plate x 1
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added
Fit pre assembled front door to frame
Use 6 off M4 x 12 button sockets only to fix hinges to frame.
Ensure door sits square to frame
ECR Raised 13/12/23
Rework part to attached dimensions until ECR process issues amended part
1 Fit mounting bracket using 2 off M6 x 30 socket caps and heavy M6 washers
2 Attach interlock and guard panel using 4 off M5 x 60 socket caps, M5 penny washers and M5 Nyloc nuts
ECR raised to amend door fixing block holes
1 Drill and tap indicated hole to M5
2 Fit interlock blade using 1 off M5 x 20 socket cap and M5 A Forms washer , and align as shown
3 Mark position of second fixing hole and drill and tap to M5.
4 Finalise interlock with second M5 x 20 socket cap and A Form washer
5 Tap holes to remove debris and Fit 1st part of door catch using 2 off M4 x 10 countersunk bolts
6 Fit Second part of catch as shown
1 Adjust interlock switch assembly to align exactly with fixed position of blade .
Entry of blade into switch must be smooth and perfectly aligned
2 Mark position of second part of catch assembly with door closed , and drill 2 off M4 tapped holes into frame . Fix with 2 off M4 x 10 countersunk fasteners
3 Check closing and opening of door once all components are fitted in correct and well aligned . Not excessive force should be needed to overcome latch assembly
Use 12 off M6 x 12 socket caps with A Form washers to fix hinge panel to frame as shown
Once fitted check that holes indicated are well aligned and fasteners can easily be removed
Mark position for serial plate as shown
Mark and drill 1 hole only to 3.3mm
Insert rivet into serial plate and drilled hole ( do not swell rivet) and mark remaining 3 holes
Drill 3 off to 3.3mm
Fix with 4 off rivets and finalise
Fix with rivets
Fit 2 off chute inserts using 2 off M6 x 12 socket caps and A Form washers
Fit rear chute
Use 4 off M6 x 10 button sockets to connect inserts to chute
Use 6 off M6 x 12 socket caps with M6 A Form washers to connect chute to frame
Prepare frame for hood fitting
Ensure cable indicated is as shown .
Check frame bungs are fitted
3 Person lift
Lift and position top hood onto frame
Ensure cables feeding from saw top hood front corner are feed into area shown as the hood is fitted
Fit 4 off M6 x 60 socket caps with A form washers as shown
Fit 3 off M6 x 12 socket caps and M6 A Form washers as shown
Fit 2 off M5 x 12 socket caps and A form washers as shown
Check all fasteners are finalised. Inclusive of all upper and lower tray fasteners
Check table alignment
Once top hood is fitted and fastened down, cut table alignment should be checked for movement
See R0000571 Fit and Level Cut Tables , Finalise Eject for correct method of checking flatness of tables
Fit blade spanner to frame as shown
Use 1 off M6 x 30 socket cap
1 off M6 penny washer
2 off M6 standard nut
1 off M6 A form washer
Fit front compliance guard
Position central on frame and 15mm up from lowest point of frame
Drill and tap to suit M6 4 off
Fix with 4 off M6 x 12 socket caps and M6 a Form washers
ECR raised 13/12/23 to amend and add holes
Until processed rework at assembly to attached drawing
Remove lower fasteners from hinge panel and fit compliance guard in position
Fit 3 off side rests as shown
Use 6 off M6 x 10 socket caps and M6 penny washers
1 Set square to front tray
2 Ensure in fully forward position
Set all 3 off to these settings
Finalise position of tip strips to the following
1 Set this part 1mm below top face of eject table. Ensure it is set parallel to the eject bed face
2 Set this part to be 2mm above the side rests. Ensure the height is set parallel to the arms
Fit rear door as shown using 4 off M6 x 12 socket caps
Fit A Form M6 washers to lower 2 off socket caps only
en none 0 Draft
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