R0015254 Bench Assemble shafts, Bearings and Pinions

Bench assembly instructions for drive components

Difficulté

Medium Moyen

Durée

2 hour(s) heure(s)

R0015094_Bench_Assemble_shafts__Bearings_and_Pinions_Screenshot_2023-06-12_094818.png

Introduction

Tools Required

Compressed air line

180 grit emery tape

Fe10 solvent

Cleaning cloth

Standard Hex key set

Standard spanner set

Grease gun

Parts Required

D0015556B x 2

D0015555Bx 2

B0001094 x 17

B0000228 x 18

Étape 1 - Quality check

Check that 2 off M6 tapped holes in all B0001094 pinions are tapped thru. Check by winding grubscrew though each hole and make sure it travels all the way through

9 off

Étape 2 - Clean shafts

Ensure shafts D0015556 2 off and D0015555 2 off are clean before trial fitting .

1 check for any burrs or damage to shafts . Remove with File/emery tape 180 grit if present

2 Use compressed air to clean debris from all keyways on shafts .

3 Use Fe10 solvent to remove contaminants on

shafts

Étape 3 - Clean and prepare bearings

Ensure bearings B0000228 18 off are clean before trial fitting

1 Check for any internal burrs especially around grubscrew point .

If present remove with emery tape 180 grit

2 Use compressed air to remove and debris

3 Use Fe10 solvent to remove any contamination

Étape 4 - Clean and prepare Pinions

Ensure B0001094 Pinions 17 off are clean before trial fitting

1 Check for any internal burrs especially around grubscrew point .

If present remove with emery tape 180 grit

2 Use compressed air to remove and debris

3 Use Fe10 solvent to remove any contamination

Étape 5 - Check fitment of prepared parts.

Check the following

1 Every B0000228 bearing passes freely over each shaft

2 Every B0001094 pinion passes freely over each shaft

If tight spots are found, these steps should be followed

• If all pinions/bearings pass freely on a shaft but one is tight, polish out individual pinion to achieve correct fitment
• If all pinions ( Or most off) are tight , polish main shaft down with emery tape 180 to remove high spot

...When performing any adjustments using emery tape., parts must be thoroughly cleaned before trial fitting again as grit residue can caused components to bind together on assembly

Étape 6 - Fit grease points

1 Attach supplied grease points and covers to B0000228 bearings (18 off)

2 Use grease gun to grease bearings to aid assembly

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