R0015329 Fit Head Spindle Posts

Auteur avatarGareth Green | Dernière modification 26/06/2024 par Gareth Green en cours de rédaction

Introduction

Tools Required


Standard hex key set

Standard flat hand file

Emery tape 120

standard hand tap set

Stubby hex key set

Ratchet/hex bit set

Blade flange spanner


Parts Required


D0004002 Webb x 1

D0004003 Top Shaft Block x 2

D0004004 Brace Support Bar (D7451) x 1

D0004157 Motor plate spacer x 3

D0004342 Damper Bracket (5312) x 1

D0007451 Brace Support Bar OH (D4004) x 1

D0015490 Saw Turntable Sensor Flag x 1

D0015491 Saw Turntable Flag Bracket x 1

H0004024 Infeed Clamp Post x 1

H0004025 Outfeed Clamp Post (5302) x 1

H0004510 Shaft 30mm: 540 Saw Stroke x 2

P0000055 Adjustable Damper 200mm (Saw Stroke) x 1

R0000560 Bench Assemble Spindle x 1

R0000569E Bench Assemble Head Spindle Posts Mk5 x 1

V0000043B Saw Blade: Ø500 x 160 teeth x 3.2mm pl x 4mm kf x 30mm bore x 1


Étape 1 - Unless otherwise stated

All bolts to have Loctite 243 adhesive applied unless otherwise stated

All Threaded Pneumatic connections to have Loctite 570 applied

All bolts to be pen marked once adhesive applied and correct tension added



Étape 2 - Attach brace supports

attach brace supports to turntable plate

Do not tension brace 2 , add adhesive ready for next step

Orientate as shown

...Ensure indicated faces are set flush

Use M8 x 35 Socket caps and A form washers .

Use 2 off 8mm x 24mm dowels in brace support 1 that aligns with dowel holes in turntable base

Étape 3 - Fit web

Fit web using 6 of M8 x 25 socket caps


Use to set pitch of brace supports, Tension dowelled upright side first


Adjust to set indicated faces flush


Finalise fasteners on brace supports and web


Étape 4 - Fit shafts

Clean shafts with FE10 solvent


Fit shafts to turntable plate using M8 x 12 KCP grubscrews , do not add final tension or adhesive at this point


Étape 5 - Fit pre assembled head

...Ensure bearing seals are not damaged during the fitting of the upstroke plate assembly. Ensure bearings are aligned correctly

1 Position 1st set of bearings over shafts


2 Position shaft tie blocks over shafts as shown


3 Lower and align top set of bearings


Étape 6 - Fix top shaft blocks

1 Use 4 off M8 x 30 and 2 off M8 x 35 to fix blocks


2 Adjust both blocks to be level on indicated face


3 Fit M8 x 12 Kcp grubscrew 2 off


4 Finalise shaft grubscrews 2 off

Étape 7 - Finalise bearing blocks

1 Ensure all 16 off fasteners are slightly loose to allow plate to align correctly


2 Add light pressure to all 16 off fasteners , move plate up and down to check free running with consistent pressure required


3 Remove each individual fastener and add loctite 243, and apply final tension


4 Double check correct operation of plate up and down

Étape 8 - Fit spindle

1 Slide off taper lock pully from spindle assembly and remove flanges and bolt for saw blade


2 Position spindle into plate as shown . Use countersunk bolt as reference for alignment . Use M8 x 30 socket cap to help align mounting holes when fitted .


...Countersunk bolts on spindle assembly may impede fitting into plate. If required, countersunk bolts can be dressed with a file to achieve clearance


3 Check clearance on washer shown. If washer interferes with spindle, remove washer


4 Remove 1 off locating M8 socket cap. Add 4 off M8 x 30 socket caps and A form washers and finalise


5 Refit taper lock pulley to spindle assembly



Étape 9 - Fit motor plate and SR flag bracket

1 Fit motor plate to upstroke plate , Combining part D0015491 saw turntable flag bracket and using D0004157 motor plate spacers between upstroke plate and motor plate . Use 2 off M8 x 50 socket caps, 1 off M8 x 40 socket cap and 3 off M8 motor plate washers


...Ensure motor is fixed at bottom of slot adjustment as shown and fitted parallel and level


2 Attach Sr datum flag as shown using 2 off M6 x 20 socket caps and M6 A form washers

Étape 10 - Fit saw blade

1 Fit first flange to spindle and fit saw blade . Ensure blade is orientated correctly

2 Fit front flange, and locking bolt and washer. Apply medium Tension with 24mm spanner and blade flange spanner


Étape 11 - Fit damper bracket



Étape 12 - Assemble guard and slit strips



Étape 13 - Fit guard

Fit assembled slit strips to damper housing and adjust damper bracket to achieve blade clearance between slit strips



Étape 14 - Remove slit strip guard

Remove slit strip assembly



Étape 15 - Assemble Cut cylinder

Assemble cut cylinder with cylinder rod bar and air fittings



Étape 16 - Mount cylinder to head

Attach cut cylinder to assembly ensuring correct alignment



Étape 17 - attach saw damper

Prepare 2 off M6 bolts to act as pins for damper


Fit damper to head assembly



Étape 18 - Prepare posts

Prepare infeed /outfeed posts for fitting


ensure machined faces are cleaned with emery but flatness is maintained (details required)


Ensure tapped holes are cleaned to remove any debris


Étape 19 - Fit posts

Attach posts to base


Details for correct orientation


Do not add adhesive at this point to posts



Commentaires

Draft