R0000738 Pneumatic Installation

Pneumatic installation details for ZX5 module B

Difficulté

Hard Difficile

Durée

8 hour(s) heure(s)

Introduction

Tools Required

Pipe cutters

Pipe identification numbers

Parts Required

D0015703 Air Gun Bracket x 1

P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2

P0000020 Fitting: Plug 1/8" BSP (Grubscrew Type) x 1

P0000021 Airgun Assembly x 1

P0000024 Fitting: Hex Nipple 1/4 BSP x 3

P0000046 Fitting: 'Y' Adaptor 6mm x 4

P0000053 6mm T (P16) x 3

P0000058 Regulator Mounting Kit x 1

P0000074 Elbow Adaptor 8mm - 1/8 BSP (Pneumax not acceptable) x 2

P0000075 Parallel Y Connector 8mm x 1

P0000077 Straight Adaptor 8mm - 1/8BSP x 3

P0000096 Fitting: Brass Reducing Bush 1/2 - 1/4 x 2

P0000145 Tee-Equal 1/4BSP Galvanised x 3

P0000160 Fitting: Flow Controller In Line 6mm x 3

P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 4

P0000277 Fitting: Bulkhead Female 8mm x 1/4 BSP x 1

P0000278 Regulator 0-2 bar x 1

P0000361 1/4'' Male Probe to suit 1/4'' PCL Female coupling x 1

P0000401 6mm inline non return valve x 2

P0000419 Air Service Unit OH (P0283) x 1

P0000470 Valve: 5/2 PnPnu 1/8BSP x 1

P0000513 Ball valve with QS connector x 1

P0000551 6mm inline Quick Exhaust Fitting x 6

P0001053 8mm to 6mm stem reducer x 2

P0001101 Male straight 1/4 bsp to 12mm x 2

P0001102 Male elbow 1/4 bsp to 12mm x 2

P0001105 Bulkhead straight 12mm x 6

P0001106 Plug in reducer 12mm to 8mm x 7

P0001108 12mm Tee connector x 1

R0015114 Bench Assemble Valve banks and Regulators

Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

Étape 2 - Y269 Ring blow output

pipe id 2699

Connect to port 4 on valve bank

Blank port 2

Runs through energy chain to ring

Connect to Inline flow reg on tool sensor assembly

Étape 3 - Y270 Clamp hold

Pipe id 2701

Connect to port 2 on valve bank

Through trunking

Connect to Nose of clamp hold cylinder

Pipe id 2709

Connect to port 4 on valve bank

Through trunking

Connect to base of cylinder

Étape 4 - Y350 Clamp infeed top

Pipe id 3501

Connect to port 2 on valvebank

Through trunking

Connect to swarf chute bulkhead

Connect bulkhead to nose of cylinder

Pipe id 3509

Connect to port 4 of valvebank

Through trunking

Connect to IN port of Y350 regulator

Pipe ID 3502

Connect to OUT port on Y350 regulator

Connect to swarf chute bulkhead

Connect bulkhead to base of cylinder , P0000551 qev must be fitted next to cylinder connection

Étape 5 - Y351 infeed side clamp

Pipe ID 3511

Connect to port 2 on valve bank

Through trunking

Connect to base of side clamp cylinder

Pipe ID 3519

Connect to port 4 on valvebank

Through trunking

Connect to IN port on Y351 regulator

Pipe ID 3512

Connect to OUT port on Y351 regulator

Through trunking

Connect to nose of cylinder . P0000551 qev to be fitted next to cylinder fitting

Étape 6 - Y360 work blowers

Pipe Id 3609

Connect to port 4 on valvebank

Blank port 2

Connect to inline flow regulator on datum roller blowers

Étape 7 - Y386 Outfeed clamps

Pipe ID 3861

Connect to port 2 on valvebank

direct to cylinders

Add 6mm Y connector to create 2 off 3861 pipes

Connect side clamp cylinder nose and top clamp cylinder nose

Pipe ID 3869

Connect to port 4 on valvebank

Run through trunking

Split with 6mm Tee connector

Feed IN port of Y386 top and Y386 side Regulators

Pipe ID 3862

Connect to OUT of Y386 top clamp regulator

Through trunking

Connect to base of top clamp cylinder . P0005551 QEV must be fitted next to cylinder fitting

Pipe ID 3863

Connect to OUT port on Y386 side clamp regulator

Through trunking

Connect to base of top clamp cylinder . P0000551 QEV must be fitted next to cylinder connection fitting

Étape 8 - Y389 V cut valve fitting

Assemble 5/2 valve and fit onto V notch lower support angle

Étape 9 - Y389 V cut

Pipe ID 3891

Connect port 2 of valve bank to port 12 of 5/2 valve

Connect port 2 of 5/3 valve to base of VZ cut cylinder

Pipe ID 3899

Connect port 4 of valve bank to port 10 on 5/3 valve

Connect 4 on 5/3 valve to nose of VZ cut cylinder

Étape 10 - Y395 Clamps V

Pipe ID 3951

Connect port 2 on valve bank

Through trunking

Add 6mm Y connector to create 2 3951 feed pipes

Connect to noses of top and side v notch clamps

Pipe ID 3959

Connect to port 4 of valve bank

Through trunking

6mm tee connector

Feed both IN ports on Y395 top clamp and Y395 side clamp regulators

Pipe ID 3952

Connect OUT port on Y395 top clamp regulator

Through trunking

Connect to base of v clamp top cylinder . P0000551 QEV must be fitted

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