R0015291 Install Transfer Beams To Module C and E

Correct settings and installation procedure for transfer beam assemblies

Difficulté

Hard Difficile

Durée

4 hour(s) heure(s)

R0015291_Install_Transfer_Beams_To_Module_C_and_E_Screenshot_2023-10-30_141132.png

Introduction

Tools Required

Standard hex key set

Module pitching jigs

Tape measure 7.5 meter

Engineers level

1 meter spirit level

Parts required

Pre assembled transfer beams

Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

Étape 2 - Install Frame pitching jigs

Module E will require accurately positioning to align with Module C

Only frame E must be moved

Étape 3 - Attach Jigs

Attach jigs to Module C at indicated points

Étape 4 - Move Module E

Move module E in the directions shown to align to jigs

Fasten jigs to module E once aligned

Étape 5 - Level module E

Module E will require re levelling now it has been moved

Level from carriage plate for X axis and support arms for Y axis

Étape 6 - Adjust height of module E

Using loading arms as datum , lift or lower Module E on adjusting bolts to bring module level with module C

...Ensure all adjusting feet are turned in equal amounts so level is not affected when adjusting height

Étape 7 - Remove setting jigs

Remove setting Jigs from modules

Étape 8 - Fit Transfer beam 1 and 9

Fit transfer beam 1 (with pneumatic rail ) and transfer beam 9 (no pneumatic rail ) to modules

Fasten with button heads

Check that transfer beams sit flat along indicated faces

Étape 9 - Check Parallel

Check that beams are Parallel by measuring with a tape measure

Report any discrepancy to supervisor

Étape 10 - Check Squareness

Check squareness by taking corner measurements where indicated

Étape 11 - Adjust squareness

Adjust Squareness by moving Module E in the direction shown

Frame will need to move half the distance of the discrepancy measured on corner measurements

Étape 12 - Check adjustment

Once adjustment is complete, check measurements and levels of all areas adjusted

Étape 13 - Install Transfer beam 2

Install transfer beam 2 and secure

Étape 14 - Install Transfer beam 3

Install transfer beam 3 and secure

Étape 15 - Install Transfer beam 4

Install transfer beam 4 and secure

Étape 16 - Install Transfer beam 5

Install transfer beam 5 and secure

Étape 17 - Install Transfer beam 6

Install transfer beam 6 and secure

Étape 18 - Install Transfer beam 7

Install transfer beam 7 and secure

Étape 19 - Install Transfer beam 8

Install transfer beam 8 and secure

Étape 20 - Check Flatness

Once all transfer beams are installed, check flatness with a 2 meter straight edge

Span across arms with 2 meter straight edge and check that no arms are sitting higher or lower than other transfer arms

Report any discrepancy to supervisor

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