R0000713E Bench Assemble R Axis Limit Assembly

Auteur avatarGareth Green | Dernière modification 3/11/2023 par Gareth Green en cours de rédaction

Introduction

Tools Required


Standard hex key set

38mm spanner


Parts Required


B0000122 Glacier Bush 12 D 14 D 15 Long x 4

D0007454 Stop Sub Base OH (D8377) x 1

D0007455 Stop Damper Housing OH (D8378) x 1

D0008377 Stop Sub Base (D7454) x 1

D0008378 Stop Damper Housing (D7455) x 1

D0008380E Stop Slide Finger ZX4 Mk5 x 1

D0008383 Cross Joiner x 1

D0010756 Proximity Switch Mounting Block Reduced Size x 1

E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1

H0008379 Shaft 12mm: 263mm R Axis Limit Stainless x 2

P0000235 MC Series self compensating Damper x 2



Étape 1 - Unless otherwise stated

All bolts must have Loctite 243 adhesive applied unless otherwise stated.

All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied



Étape 2 - Fit bushes

Fit 4 off B0000122 bushes to block D0008380E as shown


Bushes must be pushed flush to face


Check internal diameter of bushes once fitted by using 1 off H0008379 Shaft 12mm


If fit is tight, use 12mm hand reamer to clean bore to 12mm



Étape 3 - Assemble damper stop housings

Use 6 off M8 x 30 socket caps to fix


D0007455 Stop Damper Housing OH to D0007454 Stop Sub Base OH


D0008378 Stop Damper Housing to D0008377 Stop Sub Base


Ensure indicated faces are mated together on assembly


Étape 4 - Insert shafts and slide finger

Assemble as shown 2 off H0008379 Shaft 12mm: 263mm R Axis Limit Stainless x 2 and pre assembled slide finger block


Do not add fixings yet


Ensure slide finger is orientated the correct way


Étape 5 - Fit Cross joiner

Use 2 off M8 x 50 socket caps to fit D0008383 Cross Joiner as shown


Ensure indicated faces are set flush


Étape 6 - Fix shafts

Use 4 off M6 x 16 socket caps and heavy M6 washers to fix shafts as shown


Note, slight shaft float will be present, this is normal


Étape 7 - Quality check

Ensure slide finger moves freely between 2 points indicated


Étape 8 - Fit dampers

Fit 2 off P0000235 dampers as shown


Position lock nuts on the indicated faces


Étape 9 - Damper setting

Set dampers to the following spec


With damper fully compressed, a 5mm gap should be present at the indicated point


Set both sides to the same setting



Étape 10 - Fix datum sensor block

Orientation


For R-L machines fit to point A

For L-R machines fit to point B


Use 2 off M5 x 40 socket caps with A form washers to secure D0010756 Proximity Switch Mounting Block as shown


Étape 11 - Set Sensor

Adjust sensor to read indicated face.


Set gap to -1mm


Ensure sensor lock nut is not over tighten when finalising



Étape 12 - Ensure all bolts are finalised

Double check all bolts are tensioned and marked



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